SHIFT AND SELECT LEVER SHAFT REASSEMBLY

PROCEDURE


  1. INSTALL CONTROL SHAFT COVER OIL SEAL


    1. A002Q31E02

      Using SST and a hammer, install a new control shaft cover oil seal to the control shaft cover.

      SST
      09307-12010
      Standard depth
      0 to 0.5 mm (0 to 0.0196 in.)

    2. Coat the lip of the oil seal with MP grease.

  2. INSTALL SHIFT LEVER DAMPER


    1. A002QBE

      Coat the 2 bolts with adhesive.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    2. Install the shift lever damper to the shift and select lever shaft with the 2 bolts.

      Torque:
      19 N*m  { 190 kgf*cm, 14 ft.*lbf }

  3. INSTALL PIN


    1. A002LZB

      Install the 2 pins to the inner No. 1 shift lever.

      Standard depth
      3.5 to 4.5 mm (0.138 to 0.177 in.)

  4. INSTALL SHIFT GATE PLATE


    1. A002LWE

      Install the shift gate plate with the 2 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  5. INSTALL SHIFT AND SELECT LEVER SHAFT


    1. A002OMV

      Coat the shift and select lever boot lip and shift and select lever shaft with MP grease.

    2. Install the shift and select lever boot and control shaft cover to the shift and select lever shaft.

  6. INSTALL INNER NO. 1 SHIFT LEVER


    1. A002PDB

      Coat the shift interlock plate with MP grease.

    2. Install the inner No. 1 shift lever and shift interlock plate to the shift and select lever shaft.

    3. A002NDE

      Using a 5 mm pin punch and hammer, tap the slotted spring pin into the inner No. 1 shift lever.

      Standard depth
      0.4 to 1.4 mm (0.0158 to 0.0551 in.)

  7. INSTALL SHIFT AND SELECT LEVER ASSEMBLY


    1. A002N57

      Align the 4 shift fork shafts as shown in the illustration.

    2. A002M6CE07

      Apply seal packing to the manual transmission case as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
      Text in Illustration
      *a Seal Packing

      Note

      Assemble parts within 10 minutes of application. Otherwise, the packing (FIPG) material must be removed and reapplied.

    3. Coat the 4 bolts with adhesive.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    4. A002QMN

      Install the shift and select lever assembly to the manual transmission case with the 4 bolts.

      Torque:
      19 N*m  { 190 kgf*cm, 14 ft.*lbf }

  8. INSTALL SHIFT GATE PIN


    1. A002LY2

      Coat the shift gate pin with adhesive.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    2. Install the shift gate pin to the manual transmission case.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  9. INSTALL NO. 2 LOCK BALL ASSEMBLY


    1. A002LQM

      Coat the No. 2 lock ball with adhesive.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    2. Install the No. 2 lock ball to the manual transmission case.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }

  10. INSTALL NEUTRAL POSITION SWITCH (w/ Stop And Start System)

    Click here

  11. INSTALL NO. 1 LOCK BALL ASSEMBLY


    1. A002N7A

      Coat the No. 1 lock ball with adhesive.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    2. Install the No. 1 lock ball to the manual transmission case.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

  12. INSTALL BACK-UP LIGHT SWITCH ASSEMBLY


    1. A002OJ0E04

      Using SST, install a new gasket and the back-up light switch to the manual transmission case.

      SST
      09816-30010
      Torque:
      40 N*m  { 410 kgf*cm, 30 ft.*lbf }

  13. INSTALL NO. 1 SELECTING BELLCRANK DUST COVER


    1. A002MQH

      Install the No. 1 selecting bellcrank dust cover to the selecting bellcrank.

  14. INSTALL CONTROL SHIFT LEVER BUSHING


    1. A002PEL

      Install the control shift lever bushing to the selecting bellcrank.

  15. INSTALL SHIFT SELECTING BELLCRANK ASSEMBLY


    1. A002NRU

      Install the selecting bellcrank assembly to the manual transmission case with the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }