OUTPUT SHAFT DISASSEMBLY

PROCEDURE


  1. INSPECT 1ST GEAR THRUST CLEARANCE

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  2. INSPECT 2ND GEAR THRUST CLEARANCE

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  3. INSPECT 1ST GEAR RADIAL CLEARANCE

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  4. INSPECT 2ND GEAR RADIAL CLEARANCE

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  5. REMOVE 6TH DRIVEN GEAR


    1. A002O1EE09

      Using SST and a press, remove the rear output shaft bearing and 6th driven gear from the output shaft.

      SST
      09527-21011
      09950-60010   ( 09951-00290 )
      09950-70010   ( 09951-07100 )

      Note

      Support the output shaft by hand to prevent it from falling.

  6. REMOVE OUTPUT GEAR SPACER


    1. A002O8H

      Remove the output gear spacer from the output shaft.

  7. REMOVE 4TH DRIVEN GEAR


    1. A002OE0E09

      Using SST and a press, remove the 5th driven gear and 4th driven gear from the output shaft.

      SST
      09527-21011
      09950-60010   ( 09951-00290 )

      Note

      Support the output shaft by hand to prevent it from falling.

  8. REMOVE OUTPUT GEAR SPACER


    1. A002OUR

      Remove the output gear spacer from the output shaft.

  9. REMOVE 2ND GEAR


    1. A002NQAE10

      Using SST and a press, remove the 3rd driven gear and 2nd gear from the output shaft.

      SST
      09950-00020
      09950-60010   ( 09951-00290 )

      Note


      • Do not tighten SST excessively.

      • Support the output shaft by hand to prevent it from falling.

  10. REMOVE 2ND GEAR NEEDLE ROLLER BEARING


    1. A002QIZ

      Remove the 2nd gear needle roller bearing from the output shaft.

  11. REMOVE INNER 2ND GEAR BEARING RACE


    1. A002MZQ

      Remove the inner 2nd gear bearing race from the output shaft.

  12. REMOVE NO. 1 SYNCHRONIZER RING SET (for 2nd Gear)


    1. A002N0G

      Remove the No. 1 synchronizer ring set from the reverse gear.

  13. REMOVE REVERSE GEAR


    1. A002QI4

      Remove the reverse gear from the No. 1 transmission clutch hub.

  14. REMOVE NO. 1 SYNCHROMESH SHIFTING KEY


    1. A002O7Z

      Remove the 3 No. 1 synchromesh shifting keys from the No. 1 transmission clutch hub.

  15. REMOVE NO. 1 TRANSMISSION CLUTCH HUB


    1. A002LUP

      Remove the No. 1 transmission clutch hub from the output shaft.

  16. REMOVE NO. 1 SYNCHRONIZER RING SET (for 1st Gear)


    1. A002QDL

      Remove the No. 1 synchronizer ring set from the 1st gear.

  17. REMOVE 1ST GEAR


    1. A002MED

      Remove the 1st gear from the output shaft.

  18. REMOVE 1ST GEAR NEEDLE ROLLER BEARING


    1. A002MVH

      Remove the 1st gear needle roller bearing from the output shaft.

  19. REMOVE 1ST GEAR BUSH


    1. A002ORA

      Remove the 1st gear bush from the output shaft.

  20. REMOVE FRONT OUTPUT SHAFT BEARING


    1. A002PPQE11

      Using SST and a press, remove the front output shaft bearing from the output shaft.

      SST
      09950-00020
      09950-60010   ( 09951-00290 )
      09950-70010   ( 09951-07100 )

      Note


      • Do not tighten SST excessively.

      • Support the output shaft by hand to prevent it from falling.