CLUTCH UNIT(for 1ZR-FAE, 2ZR-FAE) REMOVAL

CAUTION / NOTICE / HINT

Note

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE


  1. REMOVE MANUAL TRANSAXLE ASSEMBLY

    for EC61: Click here

    for EC62: Click here

  2. REMOVE CLUTCH RELEASE BLEEDER TO FLEXIBLE HOSE TUBE


    1. A002NYK

      for 1ZR-FAE:


      1. Remove the bolt and disconnect the clamp.

      2. Using a union nut wrench, remove the clutch release bleeder to flexible hose tube from the clutch release bleeder sub-assembly.

    2. A002OK1

      for 2ZR-FAE:


      1. Remove the 2 bolts and disconnect the 2 clamps.

      2. Using a union nut wrench, remove the clutch release bleeder to flexible hose tube from the clutch release bleeder sub-assembly

  3. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    A002PDX

    1. Using a union nut wrench, separate the clutch release bleeder sub-assembly from the clutch release cylinder to bleeder tube.

    2. Remove the 2 bolts and clutch release bleeder sub-assembly from the manual transaxle assembly.

  4. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY


    1. A002OC2

      Remove the clutch tube boot from the manual transaxle assembly.

    2. A002OJJ

      Remove the 3 bolts and clutch release with bearing cylinder assembly together with the clutch release cylinder to bleeder tube.

    3. A002PTP

      Using a union nut wrench, remove the clutch release cylinder to bleeder tube from the clutch release with bearing cylinder assembly.

  5. REMOVE CLUTCH COVER ASSEMBLY

    A002QTHE06
    Text in Illustration
    *1 Matchmark

    1. Put matchmarks on the clutch cover assembly and flywheel sub-assembly.

    2. Loosen each set bolt one turn at a time in the order shown in the illustration until the spring tension is released.

    3. Remove the set bolts and pull off the clutch cover assembly.

      Note

      Do not drop the clutch disc assembly.

  6. REMOVE CLUTCH DISC ASSEMBLY