MANUAL TRANSAXLE ASSEMBLY REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE NO. 1 ENGINE UNDER COVER

    Click here

  4. REMOVE STARTER ASSEMBLY

    Click here

  5. REMOVE EXHAUST PIPE ASSEMBLY

    Click here

  6. REMOVE FRONT LOWER BUMPER ABSORBER

    Click here

  7. REMOVE ENGINE UNDER COVER REAR RH

    Click here

  8. REMOVE ENGINE UNDER COVER REAR LH

    Click here

  9. DRAIN MANUAL TRANSAXLE OIL

    Click here

  10. REMOVE DRIVE SHAFT ASSEMBLY

    Click here

  11. DRAIN ENGINE COOLANT

    Click here

  12. REMOVE NO. 1 ENGINE COVER

    Click here

  13. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE ASSEMBLY

    Click here

  14. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  15. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  16. REMOVE AIR CLEANER BRACKET


    1. A002LL8

      Disconnect the 3 clamps and wire harness.

    2. A002N9W

      Remove the 5 bolts and air cleaner bracket.

  17. REMOVE WIRE HARNESS

    Click here

  18. REMOVE NO. 4 WATER BY-PASS HOSE

    Click here

  19. DISCONNECT COMPRESSOR OUTLET ELBOW

    Click here

  20. DISCONNECT INTERCOOLER AIR HOSE

    Click here

  21. REMOVE NO. 1 AIR TUBE ASSEMBLY

    Click here

  22. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY


    1. A002NXF

      Remove the 2 clips and disconnect the 2 cables from the manual transaxle assembly.

    2. A002MGJ

      Remove the 2 clips and disconnect the 2 cables from the control cable bracket.

    3. A002PP3

      Remove the bolt and detach the bracket of the transmission control cable assembly.

  23. REMOVE NO. 1 CLUTCH HOUSING COVER


    1. A002P36

      Remove the 2 bolts and No. 1 clutch housing cover.

  24. REMOVE NO. 2 MANIFOLD STAY


    1. A002MX1

      Using an E14 "TORX" socket wrench, remove the 2 bolts from the manual transaxle assembly.

    2. Remove the nut and No. 2 manifold stay.

  25. DISCONNECT CLUTCH RELEASE CYLINDER ASSEMBLY

    Click here

  26. DISCONNECT ENGINE WIRE


    1. A002OP7

      Remove the bolt and disconnect the ground cable.

    2. A002LT2

      Disconnect the back-up light switch connector, neutral position connector, 2 bolts and engine wire.

  27. LOOSEN ENGINE AND TRANSAXLE CONNECTING BOLT


    1. A002NJ1

      Manual transaxle upper side:

      Using an E14 "TORX" socket wrench, loosen the 2 bolts.

    2. A002M9H

      Manual transaxle lower side:

      Loosen the 4 bolts.

    3. A002PNP

      Engine mounting insulator side:

      Loosen the bolt.

  28. REMOVE FRONT SUSPENSION MEMBER

    Click here

  29. SUPPORT MANUAL TRANSAXLE ASSEMBLY


    1. Support the manual transaxle assembly with a transmission jack and tie down band so that it is stable.

  30. REMOVE FRONT CROSSMEMBER SUB-ASSEMBLY


    1. A002NTH

      Remove the 6 bolts and front crossmember sub-assembly.

  31. REMOVE FRONT ENGINE MOUNTING INSULATOR


    1. A002LY7

      Remove the through bolt, nut and front engine mounting insulator.

  32. REMOVE MANUAL TRANSAXLE ASSEMBLY

    Note


    • As there is very little space around the manual transaxle assembly, be extremely careful that the body, clutch pipe line and radiator cooling fan do not interfere with the manual transaxle assembly when removing the transaxle.

    • When removing the manual transaxle assembly, it is necessary to move the engine assembly and manual transaxle assembly up and down, and back and forth. Therefore, continually confirm that the parts are properly supported and stable while performing this step.


    1. A002MYX

      Remove the nut and through bolt, and then disconnect the engine mounting insulator LH from the engine mount bracket LH.

    2. Lower the transmission jack a little at a time. Slightly tilt the engine assembly and manual transaxle assembly.

      Tech Tips

      Lower the engine assembly and manual transaxle assembly to a position where the engine mounting insulator LH can be removed.

    3. A002O8Z

      Remove the 4 bolts and engine mount insulator LH.

    4. A002OIB

      Remove the 4 bolts and engine mounting bracket LH.

      Note

      Make sure to clean the bolts and bolt holes after removing the transmission.

    5. A002PV4

      Use a cloth, etc. to protect the clutch pipe line in the area indicated in the illustration.

    6. A002N5YE02
      Text in Illustration
      *a Body
      *b Crankshaft Damper Sub-assembly

      Lower the transmission jack a little at a time. Slightly tilt the engine assembly and manual transaxle assembly.

      Note

      Be careful that the body and crankshaft damper sub-assembly do not interfere with each other.

    7. A002O9AE02
      Text in Illustration
      *a Engine Support Point

      Support the engine assembly with an engine lifter as shown in the illustration so that it is stable.

    8. A002M3V

      Remove the 6 bolts shown in the illustration.

    9. While making sure that the clutch pipe line does not interfere with the manual transaxle assembly, slowly disconnect the manual transaxle assembly from the engine assembly until the input shaft is clear of the diaphragm spring of the clutch cover.

    10. Slowly lower the transmission jack and remove the manual transaxle assembly.

  33. REMOVE REAR ENGINE MOUNTING INSULATOR

    Click here

  34. REMOVE FRONT ENGINE MOUNTING BRACKET


    1. A002QWS

      Remove the 4 bolts and front engine mounting bracket.

  35. REMOVE REAR ENGINE MOUNTING BRACKET


    1. A002OEF

      Remove the 5 bolts and rear engine mounting bracket.