CLUTCH MASTER CYLINDER(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY


    1. Install the clutch master cylinder bracket.

    2. A002QP3

      Install the clutch master cylinder assembly with the 2 nuts.

      Torque:
      18 N*m  { 178 kgf*cm, 13 ft.*lbf }
    3. A002QYZE01
      Text in Illustration
      *A for Gasoline
      *B for Diesel
      A002OPC MP grease

      Apply MP grease to the contact surface of the clutch master cylinder push rod clevis with hole pin.

    4. Connect the clevis to the clutch pedal sub-assembly with the clutch master cylinder push rod clevis with hole pin.

      Tech Tips

      Install the clutch master cylinder push rod clevis with hole pin from the right side of the vehicle.

    5. Install a new clip to the clutch master cylinder push rod clevis with hole pin.

  2. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE


    1. A002PLJ

      Using a union nut wrench, connect the clutch master cylinder to flexible hose tube.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  3. INSTALL CLUTCH RESERVOIR TUBE

    A002OOU

    1. Connect the clutch reservoir tube to the clutch master cylinder assembly with the clip.

  4. INSTALL BRAKE BOOSTER ASSEMBLY (for LHD)


    1. Install the brake booster assembly Click here.

  5. BLEED CLUTCH LINE


    1. for 1ZR-FAE:

      Bleed the clutch line Click here.

    2. for 2ZR-FAE:

      Bleed the clutch line Click here.

    3. for 1WW:

      Bleed the clutch line Click here.

  6. INSPECT FLUID LEVEL

    Click here

  7. INSPECT FOR FLUID LEAK

    Tech Tips

    Check for leaks in the clutch system.

  8. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY


    1. Inspect and adjust the clutch pedal sub-assembly Click here.

  9. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY


    1. Install the lower No. 1 instrument panel airbag assembly Click here.