STARTER DISASSEMBLY

PROCEDURE


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A002N5V

      Remove the nut and disconnect the lead wire from terminal C.

    2. A002QWI

      Using a T25 "TORX" socket wrench, remove the 3 screws holding the magnet starter switch to the drive housing.

    3. Remove the magnet starter switch.

    4. Remove the return spring.

    5. A002QQCE09
      Text in Illustration
      *1 Plunger
      *2 Pinion Drive Lever

      Remove the plunger from the pinion drive lever.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A002QXL

      Remove the 2 bolts and starter yoke from the drive housing.

    2. A002LRL

      Remove the armature plate from the planetary carrier.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. Hold the starter yoke between aluminum plates in a vise.

    2. A002P3W

      Remove the 2 screws and commutator end frame cover from the commutator end frame.

    3. A002MWTE10
      Text in Illustration
      *1 Slotted Washer

      Remove the slotted washer.

    4. A002M08E06
      Text in Illustration
      *1 Washer
      *2 Commutator End Frame

      Remove the washer.

    5. Remove the commutator end frame from the starter yoke.

    6. A002PODE08
      Text in Illustration
      *1 Rubber Part
      *2 Brush Holder
      *3 Spring

      Remove the brush holder from the starter armature.

      Note

      Do not pull on the rubber part.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. A002QGJE06
      Text in Illustration
      *1 Starter Yoke
      *2 Starter Armature

      Remove the starter armature from the starter yoke.

  5. REMOVE STARTER CLUTCH SUB-ASSEMBLY


    1. A002PZ8

      Remove the 3 planetary gears from the planetary carrier.

    2. A002O14E02
      Text in Illustration
      *1 Pinion Drive Lever
      *2 Drive Housing Cover
      *3 Drive Housing
      *4 Center Bearing Clutch

      Remove the center bearing clutch, pinion drive lever and drive housing cover from the drive housing.

    3. A002M8FE03
      Text in Illustration
      *1 Pinion Stop Collar
      *2 Starter Clutch

      Using a screwdriver, move the pinion stop collar toward the starter clutch.

    4. A002OOVE03
      Text in Illustration
      *1 Snap Ring
      *2 Pinion Stop Collar

      Using a screwdriver, remove the snap ring.

    5. Remove the pinion stop collar.

    6. A002M5M

      Remove the starter clutch from the planetary carrier shaft.

  6. REMOVE PLANETARY CARRIER SHAFT SUB-ASSEMBLY


    1. A002O3E

      Using 2 screwdrivers and a hammer, tap off the snap ring from the planetary carrier shaft.

    2. Remove the washer from the planetary carrier shaft.

    3. A002LQFE05
      Text in Illustration
      *1 Planetary Carrier
      *2 Planetary Carrier Shaft

      Remove the planetary carrier shaft from the planetary carrier.