RADIATOR REMOVAL

PROCEDURE


  1. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

    Click here

  2. REMOVE NO. 1 ENGINE COVER

    Click here

  3. REMOVE NO. 1 ENGINE UNDER COVER


    1. A002MSK

      Remove the 6 bolts and 11 clips.

    2. Remove the No. 1 engine under cover.

  4. REMOVE FRONT LOWER BUMPER ABSORBER


    1. A002QME

      Remove the 4 bolts.

    2. Detach the 2 hooks of the front lower bumper absorber from the installation holes in the body and remove the front lower bumper absorber.

  5. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Air Conditioning System)

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  6. DRAIN ENGINE COOLANT

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  7. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  8. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  9. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  10. REMOVE BATTERY CLAMP SUB-ASSEMBLY

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  11. REMOVE BATTERY INSULATOR

  12. REMOVE BATTERY

  13. REMOVE BATTERY TRAY

  14. REMOVE BATTERY CARRIER

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  15. DISCONNECT AMBIENT TEMPERATURE SENSOR

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  16. REMOVE LOW PITCHED HORN ASSEMBLY

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  17. REMOVE NO. 1 RADIATOR SIDE AIR SEAL


    1. A002NY6

      Detach the 2 clamps and remove the No. 1 radiator side air seal.

  18. REMOVE NO. 2 RADIATOR SIDE AIR SEAL


    1. A002MSA

      Detach the 2 clamps and remove the No. 2 radiator side air seal.

  19. DISCONNECT NO. 2 WATER BY-PASS HOSE


    1. A002LI0

      Detach the 3 clamps to disconnect the No. 2 water by-pass hose from the 2 hose clamp brackets and No. 1 water hose clamp bracket.

  20. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. A002NIW

      Detach the clamp to disconnect the No. 3 water by-pass hose from the fan shroud.

    2. Slide the hose clamp and disconnect the No. 3 water by-pass hose from the radiator assembly.

  21. DISCONNECT NO. 1 RADIATOR HOSE


    1. A002Q9W

      Slide the hose clamp and disconnect the No. 1 radiator hose from the radiator assembly.

  22. DISCONNECT INTERCOOLER AIR HOSE


    1. A002QW1

      Loosen the hose clamp and disconnect the intercooler air hose from the intercooler assembly.

  23. DISCONNECT NO. 3 AIR HOSE


    1. A002NS4

      Loosen the hose clamp and disconnect the No. 3 air hose from the intercooler assembly.

  24. DISCONNECT NO. 2 RADIATOR HOSE


    1. A002Q3JE01
      Text in Illustration
      *1 Retainer

      Pull out the retainer and disconnect the No. 2 radiator hose from the water inlet.

  25. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

    Click here

  26. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY (w/ Air Conditioning System)

    Click here

  27. REMOVE UPPER RADIATOR SUPPORT


    1. A002NAQ

      Remove the 2 bolts and 2 upper radiator supports.

  28. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. Remove the 2 cushions.

    2. A002PHV

      Remove the 4 bolts and 2 upper radiator support sub-assemblies.

  29. REMOVE HOOD LOCK ASSEMBLY

    Click here

  30. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. Detach the clamp to disconnect the hood lock control cable assembly from the hood lock support sub-assembly.

    2. A002PMC

      Remove the 4 bolts and hood lock support sub-assembly.

  31. REMOVE CONDENSER ASSEMBLY WITH RECEIVER (w/ Air Conditioning System)

    Click here

  32. REMOVE RADIATOR ASSEMBLY


    1. A002NOX

      Disconnect the 2 connectors and detach the clamp.

    2. A002OD2

      Remove the radiator assembly from the vehicle together with the intercooler assembly.

      Note

      Do not allow the radiator assembly to interfere with other parts.

    3. Remove the 2 cushions.

  33. REMOVE NO. 2 RADIATOR HOSE


    1. A002OPJ

      Slide the hose clamp and remove the No. 2 radiator hose from the radiator assembly.

  34. REMOVE LOWER RADIATOR SUPPORT SUB-ASSEMBLY

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  35. REMOVE INTERCOOLER ASSEMBLY

    Click here

  36. REMOVE FAN SHROUD


    1. A002QV3

      Remove the 2 bolts and fan shroud.