EXHAUST MANIFOLD REMOVAL

PROCEDURE


  1. REMOVE NO. 2 CYLINDER HEAD COVER

    Click here

  2. REMOVE WINDSHIELD WIPER MOTOR AND LINK


    1. Remove the windshield wiper motor and link Click here.

  3. REMOVE OUTER COWL TOP PANEL


    1. A002PTEE01
      *1 for LHD:
      *2 for RHD:

      Disconnect the connector clamp.

    2. Remove the 9 bolts and outer cowl top panel.

  4. REMOVE AIR FUEL RATIO SENSOR

    Click here

  5. REMOVE WIRE HARNESS CLAMP BRACKET


    1. A002P61

      Remove the bolt and bracket.

  6. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A002PAJ

      Remove the 4 bolts and heat insulator.

  7. REMOVE NO. 2 ENGINE UNDER COVER


    1. A002NMG

      Using a clip remover, remove the 4 clips and under cover.

  8. REMOVE FRONT FLOOR CENTER BRACE

    A002O9L

    1. Remove the 4 bolts and floor brace.

  9. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. Detach the clamp and disconnect the heated oxygen sensor wire harness.

    2. Disconnect the heated oxygen sensor connector.

    3. A002OO8

      Remove the 2 bolts and 2 compression springs.

    4. A002PQS

      Remove the 2 bolts and 2 compression springs.

    5. Remove the 3 exhaust pipe supports and front exhaust pipe assembly.

  10. REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY


    1. A002PHX

      Remove the 2 nuts and heat insulator.

  11. REMOVE MANIFOLD STAY


    1. A002NVI

      Remove the 3 bolts and manifold stay.

  12. REMOVE EXHAUST MANIFOLD


    1. A002QU9

      Remove the 5 nuts and exhaust manifold.

    2. Remove the exhaust manifold gasket.

  13. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A002PED

      Remove the 3 bolts and heat insulator.