FUEL TANK REMOVAL

PROCEDURE


  1. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  2. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

    Click here

  3. DRAIN FUEL

  4. REMOVE FRONT FLOOR CENTER COVER LH


    1. A002PFKE01
      Text in Illustration
      *1 Grommet

      Remove the nut, detach the grommet and remove the front floor center cover LH.

  5. REMOVE FRONT FLOOR CENTER COVER RH


    1. A002MA3E01
      Text in Illustration
      *1 Grommet

      Remove the nut, detach the grommet and remove the front floor center cover RH.

  6. REMOVE REAR FLOOR SIDE MEMBER COVER LH


    1. A002NK2

      Remove the nut, 2 bolts and rear floor side member cover LH.

  7. REMOVE REAR FLOOR SIDE MEMBER COVER RH


    1. A002LZM

      Remove the nut, 2 bolts and rear floor side member cover RH.

  8. REMOVE REAR FLOOR SIDE MEMBER BRACE SUB-ASSEMBLY


    1. A002MZIE01
      Text in Illustration
      *1 Clip

      Remove the 4 bolts, detach the clip and remove the rear floor side member brace sub-assembly.

  9. REMOVE NO. 1 FUEL TANK PROTECTOR


    1. A002M61

      Using needle-nose pliers, remove the 4 clips and No. 1 fuel tank protector.

    2. A002MK3

      Remove the fuel tank protector cushion.

  10. DISCONNECT FUEL TANK TO FILLER PIPE HOSE


    1. A002Q6O

      Loosen the hose clamp bolt, and then disconnect the fuel tank to filler pipe hose from the fuel tank filler pipe.

  11. REMOVE FUEL TANK ASSEMBLY


    1. A002NND

      Loosen the hose clamp bolt, and then disconnect the breather hose from the fuel tank filler pipe.

    2. A002NC2

      Remove the 2 bolts and disconnect the parking brake cable.

    3. A002LLT

      Disconnect the fuel tank return tube sub-assembly from the fuel return tube Click here.

    4. A002O4Y

      Disconnect the fuel tank main tube sub-assembly from the fuel main tube Click here.

    5. A002N8X

      w/ Combustion Type Power Heater:

      Slide the clamp and disconnect the No. 2 fuel tank main tube sub-assembly from the No. 2 fuel main tube.

    6. Using a engine lifter, support the fuel tank assembly.

    7. A002M30

      Remove the 4 bolts, No. 1 fuel tank band sub-assembly RH and No. 1 fuel tank band sub-assembly LH.

    8. Lower the engine lifter to remove the fuel tank assembly.

      Note


      • Do not drop the fuel tank assembly.

      • When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the suspension arm or other surrounding parts.

  12. REMOVE NO. 1 FUEL TANK CUSHION


    1. A002PBD

      Remove the 4 No. 1 fuel tank cushions.

  13. REMOVE NO. 2 FUEL TANK CUSHION


    1. A002PUG

      Remove the 2 No. 2 fuel tank cushions.

  14. REMOVE FUEL TANK TO FILLER PIPE HOSE


    1. A002N5T

      Loosen the hose clamp bolt, and then remove the fuel tank to filler pipe hose.

  15. REMOVE NO. 2 FUEL TANK MAIN TUBE SUB-ASSEMBLY (w/ Combustion Type Power Heater)

    A002NWR

  16. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A002PHJ

      Detach the fuel tank main tube sub-assembly from the 4 clamps and remove it.

  17. REMOVE FUEL TANK RETURN TUBE SUB-ASSEMBLY


    1. A002PN5

      Detach the fuel tank return tube sub-assembly from the 3 clamps and remove it.