TAIL GATE REASSEMBLY

PROCEDURE


  1. INSTALL BACK DOOR DAMPER ASSEMBLY


    1. When reusing the back door damper assembly:


      1. B0018PM

        Install the back door damper assembly with the bolt.

        Torque:
        7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. When replacing the back door damper assembly with a new one:


      1. B001B02

        Close the tail gate and hold it in place. Then install a new back door damper assembly with the bolt.

        Torque:
        7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  2. INSTALL TAIL GATE STAY SUB-ASSEMBLY LH


    1. Clean the threaded surface on the vehicle body with a non-residue solvent.

    2. Apply adhesive to the threads of the screws.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    3. B001892

      Using a T40 "TORX" wrench, install the tail gate stay with the 2 screws.

  3. INSTALL TAIL GATE STAY SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  4. INSTALL NO. 2 BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY

    Click here

  5. INSTALL LOWER TAIL GATE LOCK ASSEMBLY LH


    1. B0019XQE03

      Using a T30 "TORX" wrench, install the lower tail gate lock with the 3 screws labeled A.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Using a T30 "TORX" wrench, install the screw labeled B.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    3. B001A0B

      Connect the connector.

  6. INSTALL BACK DOOR REMOTE CONTROL ASSEMBLY


    1. Connect the connector.

    2. B001AOL

      Install the back door remote control with the 2 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    3. B0018PL

      Install the back door handle grommet.

  7. INSTALL LOWER TAIL GATE LOCK ASSEMBLY RH


    1. B0018A4E03

      Using a T30 "TORX" wrench, install the lower tail gate lock with the 3 screws labeled A.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Using a T30 "TORX" wrench, install the screw labeled B.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    3. B001AFY

      Connect the connector.

  8. INSTALL BACK DOOR GARNISH


    1. B0018EK

      Attach the 4 clips to install the back door garnish.

  9. INSTALL BACK DOOR INSIDE HANDLE ASSEMBLY


    1. B0019HY

      Install the back door inside handle with the screw.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  10. INSTALL BACK DOOR TORSION BAR GUIDE


    1. B001B25

      Attach the 2 claws to install the back door torsion bar guide.

  11. INSTALL LOWER BACK DOOR TORSION BAR ASSEMBLY


    1. B0019OM

      Install the lower back door torsion bar with the 4 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  12. INSTALL SPARE TIRE

  13. INSTALL REAR BUMPER COVER


    1. for Standard: Click here

    2. w/ Towing Hitch: Click here

    3. w/ Pintle Hook: Click here

  14. INSTALL BACK DOOR TRIM PANEL ASSEMBLY


    1. B0018UZ

      Attach the 16 clips to install the back door trim panel.

    2. Install the 4 bolts.

  15. INSTALL BACK DOOR TRIM COVER RH


    1. B0019WE

      Install the back door trim cover RH as shown in the illustration.

  16. INSTALL BACK DOOR TRIM COVER LH


    1. B00190Z

      Install the back door trim cover LH as shown in the illustration.

  17. INSTALL REAR FLOOR MAT REAR SUPPORT PLATE

    Click here