REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG LH


    1. B001A6P

      Using moulding remover A, detach the 3 claws and remove the rear door inside handle bezel plug LH.

  5. REMOVE REAR DOOR UPPER ARMREST BASE PANEL LH


    1. B001A1B

      Using moulding remover B, detach the 2claws and 2 clips, guide.

    2. Disconnect the connector and remove the rear door upper armrest base panel LH and rear power window regulator switch assembly.

  6. REMOVE REAR POWER WINDOW SWITCH ASSEMBLY WITH BEZEL

    Click here

  7. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

    Click here

  8. REMOVE REAR DOOR TRIM COVER


    1. B0018I1

      Using a clip remover, detach the clip and remove the rear door trim cover.

  9. REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  10. REMOVE DOOR ASSIST GRIP COVER LH


    1. B0018VN

      Put protective tape around the door assist grip cover LH.

      Text in Illustration
      B0019VB Protective Tape
    2. B00198I

      Using a screwdriver, detach the 2 claws.

      Text in Illustration
      B0019VB Protective Tape

    3. Detach the guide and remove the door assist grip cover LH.

  11. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. B001AHG

      Remove the 2 screws.

    2. B001A9FE01

      Detach the 11 clips.

    3. Remove the rear inner door glass weatherstrip LH together with the rear door trim board sub-assembly LH by pulling them upward in the order shown in the illustration.

      Tech Tips

      Make sure that the pin labeled A in the illustration is detached from the door panel.

    4. Disconnect each connector.

    5. B0018BF

      Detach the 2 clamps.

    6. Detach the 2 claws and disconnect the rear door inside locking cable assembly LH.

    7. B001AHR

      Disconnect the rear door lock remote control cable assembly LH from the rear door inside handle sub-assembly LH.

  12. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP LH


    1. B00189I

      Using a screwdriver, detach the 4 claws and remove the rear door inner glass weatherstrip LH from the rear door trim board sub-assembly LH.

      Tech Tips

      Tape the screwdriver tip before use.

      Text in Illustration
      B0019VB Protective Tape

      Note


      • Squeeze the metal clip to remove it.

      • The metal clip may be deformed if it is forcibly pulled.

  13. REMOVE REAR DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY LH

    Click here

  14. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. Detach the claw.

      B001A8J

    2. Detach the guide and remove the rear door inside handle sub-assembly LH as shown in the illustration.

  15. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 19 Speakers)

    Click here

  16. REMOVE REAR NO. 3 SPEAKER ASSEMBLY (for 19 Speakers)

    Click here

  17. REMOVE REAR SPEAKER SET

    Click here

  18. REMOVE REAR DOOR SERVICE HOLE COVER LH


    1. B001AQG

      Using a clip remover, detach the 8 clamps.

    2. Remove the bolt and disconnect the 3 connectors.

    3. Remove the rear door service hole cover LH.

      Tech Tips

      Remove the remaining tape on the door.

  19. REMOVE REAR DOOR GLASS RUN LH


    1. B001B0Q

      Remove the rear door glass run LH from the window frame.

  20. REMOVE REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY LH


    1. B001AXD

      Remove the 2 bolts.

    2. Remove the screw and rear door rear lower window frame sub-assembly LH.

  21. REMOVE REAR DOOR QUARTER WINDOW GLASS LH


    1. B001AWX

      Remove the rear door quarter window glass LH and rear door quarter window weatherstrip LH as a unit as shown in the illustration.

  22. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP LH


    1. Remove the rear door quarter window weatherstrip LH.

  23. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH


    1. B00191X

      Remove the rear door glass sub-assembly LH from the rear door window regulator sub-assembly as shown in the illustration.

      Note

      Do not damage the door glass.

  24. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY LH


    1. B00184X

      Using a screwdriver, remove the rear door glass channel sub-assembly LH.

      Text in Illustration
      B0019VB Protective Tape

      Note

      Be careful not to damage the door glass.

      Tech Tips

      Tape the screwdriver tip before use.

  25. REMOVE REAR DOOR GLASS CHANNEL FILLER


    1. Remove the rear door glass channel filler.

  26. REMOVE REAR DOOR FRAME GARNISH LH


    1. B001AAR

      Detach the clip and remove the rear door frame garnish LH.

      Tech Tips

      The rear door frame garnish LH needs to be replaced with a new one because the clip will break when removing the rear door frame garnish LH.

  27. REMOVE REAR DOOR NO. 2 FRAME GARNISH LH


    1. B001A0R

      Detach the clip and remove the rear door No. 2 frame garnish LH.

      Tech Tips

      The rear No. 2 door frame garnish LH needs to be replaced with a new one because the clip will break when removing the rear No. 2 door frame garnish LH.

  28. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    1. B001A6ZE10
      Text in Illustration
      *a Temporary Bolt

      Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator sub-assembly LH may fall and become damaged.

    2. Remove the 3 bolts and rear door window regulator sub-assembly LH.

      Note

      Be careful when removing the bolts as the rear door window regulator sub-assembly LH may fall and become damaged.

    3. Remove the temporary bolt from the rear door window regulator sub-assembly LH.

  29. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

    Click here

  30. REMOVE REAR DOOR NO. 3 WEATHERSTRIP LH


    1. B0019LY

      Detach the claw and remove the rear door No. 3 weatherstrip LH.

  31. REMOVE REAR DOOR BELT MOULDING ASSEMBLY LH

    Click here

  32. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING LH

    Click here

  33. REMOVE REAR DOOR LOCK ASSEMBLY LH

    Click here

  34. REMOVE REAR DOOR LOCK COVER SUB-ASSEMBLY RH

    Click here

  35. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

    Click here

  36. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH

    Click here

  37. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH


    1. B001AWN

      Using a T30 "TORX" socket, loosen the screw.

    2. B001A2W

      Detach the claw and remove the rear door outside handle cover LH.

  38. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. B001A6D

      Using a thin-bladed screwdriver, detach the 2 claws.

      Tech Tips

      Tape the thin-bladed screwdriver tip before use.

      Text in Illustration
      B0019VB Protective Tape
    2. B00185A

      Using a thin-bladed screwdriver, detach the claw and disconnect the connector.

      Tech Tips

      Tape the thin-bladed screwdriver tip before use.

      Text in Illustration
      B0019VB Protective Tape
    3. B0019QR

      Detach the 2 claw and disconnect the holder.

    4. B0018SD

      Remove the rear door outside handle assembly LH by sliding and pulling it in the direction indicated by the arrow in the illustration.

  39. REMOVE REAR DOOR NO. 1 OUTSIDE HANDLE PAD LH


    1. B0019WI

      Detach the 3 claws and remove the rear No. 1 door outside handle pad LH.

  40. REMOVE REAR DOOR NO. 2 OUTSIDE HANDLE PAD LH


    1. B001AFM

      Detach the 2 claws and remove the rear No. 2 door outside handle pad LH.

  41. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. B001955

      Detach the clamp.

    2. Using a T30 ''TORX'' socket, loosen the "TORX" screw.

    3. B001AOZE08
      Text in Illustration
      *a Nut
      *b Guide

      Detach the nut and 2 guides and remove the rear door outside handle frame sub-assembly LH.

    4. Slide the rear door outside handle frame sub-assembly LH and No. 4 electrical key wire harness to remove them.

      Tech Tips

      Remove the rear door outside handle frame sub-assembly LH through the service hole.

  42. REMOVE NO. 4 ELECTRICAL KEY WIRE HARNESS


    1. B0019OL

      Detach the 2 clamps, and remove the No. 4 electrical key wire harness from the rear door outside handle frame sub-assembly LH.

  43. REMOVE REAR DOOR CHECK ASSEMBLY LH


    1. B0018DY

      Remove the bolt, 2 nuts and rear door check assembly LH.

      Tech Tips

      Remove the rear door check assembly LH through the service hole.

      Note

      Be careful when removing the bolt and nuts as the rear door check assembly LH may fall and become damaged.

  44. REMOVE REAR DOOR WEATHERSTRIP LH


    1. B0018OXE01
      Text in Illustration
      *1 Double-sided Tape

      Detach the 21 clips and remove the rear door weatherstrip LH.

      Tech Tips

      If clips are damaged during removal, replace them.