BACK WINDOW GLASS INSTALLATION

PROCEDURE


  1. CLEAN BACK DOOR GLASS


    1. When reusing the back door glass:

      Using a scraper, remove the damaged clips and spacers, adhesive sticking to the glass.

    2. A01WQBE

      Clean the outer circumference of the glass with non-residue solvent.

      Note

      Even if using new back door glass, clean the back door glass with non-residue solvent.

  2. INSTALL BACK WINDOW GLASS CLIP LH


    1. Apply Primer G to the back window glass clip LH installation area on the back door glass.

      Note

      Do not apply too much Primer G.

    2. A01WSDZE01
      Text in Illustration
      *1 Back Window Glass Clip LH
      *a Back Side of Back Door Glass
      *b Ceramic Notch

      Remove the peeling paper and install a new back window glass clip LH.

      Note

      Install the back window glass clip LH after Primer G has been allowed to dry (approximately 3 min).

  3. INSTALL BACK WINDOW GLASS CLIP RH

    Tech Tips

    Use the same procedure as for the back window glass clip LH.

  4. INSTALL NO. 2 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the No. 2 back window glass spacer installation area on the back door glass.

      Note

      Do not apply too much Primer G.

    2. A01WPU1E01
      Text in Illustration
      *1 No. 2 Back Window glass Spacer
      *a Back Side of Back Door Glass
      *b Ceramic Notch

      Remove the peeling paper and install a new No. 2 back window glass spacer.

      Note

      Install the No. 2 back window glass space after Primer G has been allowed to dry (approximately 3 min).

  5. INSTALL NO. 1 BACK WINDOW GLASS SPACER

    Tech Tips

    Use the same procedure as for the No. 2 back window glass space.

  6. INSTALL BACK DOOR GLASS ADHESIVE DAM


    1. Apply Primer G to the back door glass adhesive dam installation area on the back door glass.

      Note

      Do not apply too much Primer G.

    2. A01WVZXE02
      Text in Illustration
      *1 Back Door Glass Adhesive Dam
      *a Back Side of Back Door Glass
      *b Ceramic Notch

      Remove the peeling paper and install 4 new back door glass adhesive dams.

      Note

      Install the back door glass adhesive dam after Primer G has been allowed to dry (approximately 3 min).

  7. INSTALL BACK WINDOW OUTSIDE MOULDING LH


    1. Using a brush or sponge, coat the application area of the back window outside moulding LH with Primer G.

      A01WS34E01
      Text in Illustration
      *a Back Side of Back Door Glass - -
      B0019VB Primer G - -
      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)

      Note


      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper from a new back window outside moulding LH. Install the back window outside moulding LH as shown in the illustration.

      A01WR2JE01
      Text in Illustration
      *a Back Side of Back Door Glass *b R End
      Standard
      Area Specified Condition
      a 11.3 mm (0.445 in.)

  8. INSTALL BACK WINDOW OUTSIDE MOULDING

    Tech Tips

    Use the same procedure as for the back window outside moulding LH.

  9. INSTALL BACK DOOR GLASS


    1. A01WRUYE02
      Text in Illustration
      *1 Vehicle Body
      B0019VB Adhesive

      Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        Note

        Be careful not to damage the vehicle body.

      2. Clean the contact surface of the vehicle body with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.

    2. Back door glass preliminary installation procedures.


      1. Install the suction cups to the back door glass.

      2. Temporarily place the back door glass onto the vehicle body and set it so that the gap between the body and the upper portion and sides of the back door glass is even.

      3. B00187JE01
        Text in Illustration
        *a Matchmarks

        Place adhesive tape on the back door glass and body panel and use a pen to place matchmarks for installation (when using a new back door glass).

        Tech Tips

        When reusing a back door glass, check the position of the matchmarks and make adjustments.

    3. Remove the back door glass.

    4. Apply Primer M to the exposed panel surface of the back door panel.

      Note


      • Do not apply too much Primer M.

      • Do not apply Primer M to the adhesive.

      • Be careful when applying primer to the panel joints and spot welds.

    5. Apply Primer G to the back door glass in the locations shown in the illustration.

      A01WQB9E01
      Text in Illustration
      *1 Back Window Outside Moulding LH *2 Back Window Outside Moulding
      *a Back Side of Back Door Glass *b Adhesive Application Center Line
      B0019VB Primer G - -
      Standard
      Area Specified Condition
      a 11.0 mm (0.433 in.)
      b 7.0 mm (0.276 in.)
      c 5.0 mm (0.197 in.)
      d 13.0 mm (0.512 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

      Note


      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

    6. A01WR9KE15
      Text in Illustration
      *1 Sealer Gun
      *2 Nozzle

      Cut off the tip of a cartridge nozzle as shown in the illustration.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      Tech Tips

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage Time Frame
      Temperature Usage Time Frame
      35°C (95°F) 15 minutes
      20°C (68°F) 1 hour 40 minutes
      5°C (41°F) 8 hours

      1. Apply a bead of adhesive to the location shown in the illustration.

        Note

        Apply the adhesive after Primer G has been allowed to dry (approximately 3 min).

    7. Load a sealer gun with the cartridge.

    8. Apply a bead of adhesive to the location shown in the illustration.

      A01WSOHE01
      Text in Illustration
      *a Back Side of Back Door Glass *b Adhesive Application Center Line
      B0019VB Adhesive - -

  10. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  11. INSTALL POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door)

    Click here

  12. INSTALL POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door)

    Click here

  13. INSTALL LOWER BACK DOOR STOPPER CUSHION (w/ Power Back Door)

    Click here

  14. INSTALL REAR WIPER MOTOR ASSEMBLY

    Click here

  15. INSTALL REAR SPOILER SUB-ASSEMBLY

    Click here