WINDSHIELD GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Lexus genuine part. If a non-Lexus genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket, or the road sign assist system, lane departure alert system, forward recognition camera system, dynamic radar cruise control system, pre-crash safety system or automatic high beam system may not operate properly due to a difference in the transmissivity of the windshield glass or the shape of the black ceramic border.

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedures listed below are for LHD vehicles.

PROCEDURE


  1. INSTALL WINDSHIELD GLASS STOPPER


    1. B0018OSE01
      Text in Illustration
      *1 Vehicle Body
      *2 Stopper

      Install 2 new windshield glass stoppers to the vehicle body as shown in the illustration.

  2. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. Using a brush or sponge, coat the contact surface of the windshield glass and moulding with Primer G as shown in the illustration.

      Note


      • Allow the Primer G coating to dry for 3 minutes or more.

      • Do not coat the adhesive with Primer G.

      • Throw away any leftover Primer G.

      B001953E06
      Text in Illustration
      *a Back of Windshield Glass - -

      Note

      Do not drive the vehicle for the amount of time written in the table below.

      Usage Time Frame
      Temperature Usage Time Frame
      35°C (95°F) 15 minutes
      20°C (68°F) 1 hour 40 minutes
      5°C (41°F) 8 hours

    2. Remove the peeling paper from the windshield outside moulding. Install the moulding as shown in the illustration.

  3. INSTALL FRONT INNER WINDOW MOULDING COVER LH


    1. Apply Primer G to the windshield glass where the front inner window moulding cover LH will be installed.

      Note


      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

    2. Remove the peeling paper from the front inner window moulding cover LH. Install the front inner window moulding cover LH to the windshield glass, as shown in the illustration.

      B00186VE02
      Text in Illustration
      *a Back of Windshield Glass *b Ceramic Line
      *c Ceramic Notch for ID-Plate - -
      Standard
      Area Specified Condition
      a 14.0 mm (0.551 in.)

  4. INSTALL WINDSHIELD GLASS ADHESIVE DAM


    1. Apply Primer G to the windshield glass where the windshield glass adhesive dam will be installed.

      Note


      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

    2. Remove the peeling paper from the adhesive part of the windshield glass adhesive dam. Install the windshield glass adhesive dam (adhesive side) to the windshield glass (Primer G area), but exclude the area above the notches on the upper part of the windshield glass.

      B001A9OE02
      Text in Illustration
      *a Back of Windshield Glass *b Ceramic Notch
      *c Dam Center Line - -

  5. INSTALL NO. 2 WINDSHIELD GLASS STOPPER


    1. Apply Primer G to the windshield glass where the No. 2 windshield glass stopper will be installed.

      Note


      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

    2. Install 2 new No. 2 windshield glass stoppers onto the windshield glass as shown in the illustration.

      B0019OZE09
      Text in Illustration
      *1 Windshield Glass - -
      *a Back of Windshield Glass *b Ceramic Notch
      *c Dam Center Line *d Center
      Standard
      Area Specified Condition
      a 13.2 mm (0.520 in.)

  6. INSTALL WINDSHIELD GLASS


    1. Position the windshield glass.


      1. B0019U1E02
        Text in Illustration
        *a Matchmarks

        Using suction cups, place the windshield glass in the correct position.

      2. Check that the entire contact surface of the windshield glass rim is perfectly even.

      3. Place matchmarks on the windshield glass and vehicle body on the locations indicated in the illustration.

        Tech Tips


        • Placing matchmarks is only necessary when installing new windshield glass. If it is the reused windshield glass, matchmarks should already be present.

        • When reusing the windshield glass, check and correct the matchmark positions.

        Note

        Check that the stoppers are attached to the vehicle body correctly.

      4. Using suction cups, remove the windshield glass.

    2. B0018WHE02
      Text in Illustration
      *1 Primer M
      *2 Adhesive
      *a CORRECT
      *b INCORRECT

      Using a brush, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the Primer M to dry for 3 minutes or more.

      • Do not apply Primer M to the adhesive.

      • Throw away any leftover Primer M.

      • Do not apply too much Primer M.

    3. Using a brush or sponge, apply Primer G to the contact surface of the windshield glass.

      B001AIPE02
      Text in Illustration
      *1 Primer G - -
      *a Back of Windshield Glass *b Adhesive Center Line
      Standard
      Area Specified Condition
      a 9.0 mm (0.354 in.)
      b 7.0 mm (0.276 in.)
      c 3.0 mm (0.118 in.)
      d 4.0 mm (0.157 in.)
      e 8.0 mm (0.315 in.)

      Tech Tips

      If the Primer G is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess Primer G before it dries.

      Note


      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

    4. B0019X4E02
      Text in Illustration
      *1 Primer G

      Using a brush or sponge, coat the windshield outside moulding with Primer G as shown in the illustration.

      Note


      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

    5. Apply adhesive to the windshield glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the windshield glass as shown in the illustration.

        B0018T3E03
        Text in Illustration
        *1 Adhesive - -
        *a Back of Windshield Glass *b Adhesive Center Line
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 9.0 mm (0.354 in.)
        d 3.0 mm (0.118 in.)

    6. Install the windshield glass to the vehicle body.


      1. B0018DF
        Text in Illustration
        *a Matchmarks

        Using suction cups, position the windshield glass so that the matchmarks are aligned. Press it in gently along the rim.

      2. Lightly press the outer surface of the windshield glass to ensure that it is securely fit to the vehicle body.

        Note


        • Check that the stoppers are attached to the vehicle body correctly.

        • Check that the vehicle body and windshield glass have a small gap between them.

      3. Hold the windshield glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note

        Do not drive the vehicle for the amount of time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    7. B0019UYE01

      w/o Heated Windshield Defroster:


      1. Connect the connector A.

        Tech Tips

        w/o Heated Windshield Defroster: The vehicle only has connector A.

    8. w/ Heated Windshield Defroster:

      Connect the 3 connectors.

  7. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  8. INSTALL ROOF HEADLINING ASSEMBLY


    1. Return the roof headlining to its original position. Refer to the following procedures Click here.

  9. INSTALL RAIN SENSOR

    Click here

  10. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

    Click here

  11. INSTALL FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY (w/ Pre-crash Safety System, Camera Heater)

    Click here

  12. INSTALL FORWARD RECOGNITION CAMERA (w/ Pre-crash Safety System)

    Click here

  13. INSTALL FORWARD RECOGNITION LATCH (w/ Pre-crash Safety System)

    Click here

  14. INSTALL NO. 1 FORWARD RECOGNITION COVER (w/ Pre-crash Safety System)

    Click here

  15. INSTALL NO. 2 FORWARD RECOGNITION COVER (w/ Pre-crash Safety System)

    Click here

  16. INSTALL CENTER VISOR ASSEMBLY LH

    Click here

  17. INSTALL CENTER VISOR ASSEMBLY RH

    Click here

  18. INSTALL VISOR HOLDER

    Click here

  19. INSTALL VISOR ASSEMBLY LH

    Click here

  20. INSTALL VISOR ASSEMBLY RH

    Click here

  21. INSTALL VISOR BRACKET COVER

    Click here

  22. INSTALL MAP LIGHT ASSEMBLY

    Click here

  23. INSTALL FRONT PILLAR GARNISH LH

    Click here

  24. INSTALL FRONT PILLAR GARNISH RH

    Click here

  25. INSTALL ASSIST GRIP SUB-ASSEMBLY

    Click here

  26. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP

    Tech Tips

    Perform the following procedures if replacing any roof drip side finish moulding clip.

    Note

    Remove the double-sided tape where the clips will be installed on the body and clean the body with a non-residue type solvent.


    1. B001AJLE02
      Text in Illustration
      *1 Adhesive
      *a 2 to 3 mm Bead of Adhesive

      Apply a 2 to 3 mm (0.0787 to 0.118 in.) bead of adhesive (3M DP-105 or equivalent) to a new roof drip side finish moulding clip.

      Tech Tips

      Adhesive strength (tensile strength): 13.7 MPa (140 kgf/cm2, 1991 psi) or more when the temperature is 23°C (73°F).

    2. Apply primer to the body where the roof drip side finish moulding clip will be installed.

      Note

      Do not let the primer dry.

    3. B001967E01

      Install the clips to the positions on the roof panel shown in the illustration. Determine the locations and firmly press and install the roof drip side finish moulding clip after lightly applying adhesive (3M DP-105 or equivalent).

      Standard
      Area Specified Condition
      a 2.5 to 12.5 mm (0.0984 to 0.492 in.)
      b 6.5 to 16.5 mm (0.256 to 0.650 in.)
      c 0 to 6.0 mm (0 to 0.236 in.)
      d 4.0 to 10.0 mm (0.157 to 0.394 in.)

    4. Install the windshield outside moulding when 40 minutes or more have elapsed after pressing and installing the roof drip side finish moulding clip.

      Tech Tips


      • Initial hardening time: 40 minutes

      • Complete hardening time: 48 hours

  27. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP

    Tech Tips

    Perform the following procedures if replacing any No. 3 windshield outside moulding clip(s).


    1. Install a nose piece to an air riveter or hand riveter.

    2. Insert the mandrel part of a new No. 3 windshield outside moulding clip into the nose piece.

    3. B001A3Z

      Using the riveter, install the No. 3 windshield outside moulding clip(s) shown in the illustration.

      Tech Tips

      If the rivet cannot be cut, pull it once and cut it.

      Note


      • B0018WXE34
        *1 INCORRECT
        *2 Riveter
        *3 Mandrel
        *4 CORRECT

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

        Text in Illustration
        *1 Riveter
        *2 Mandrel
        *a INCORRECT
        *b CORRECT
      • B0018M9E28

        Confirm that the riveter are seated properly against the moulding.

        Text in Illustration
        *1 Riveter
        *a INCORRECT
        *b CORRECT

      • Do not tilt the riveter when installing the rivet to the moulding.

      • Do not leave any space between the rivet head and moulding.

      • B001AFWE25

        Do not leave any space between the moulding and body. Firmly hold together the 2 items while installing the rivet.

        Text in Illustration
        *1 Riveter
        *a INCORRECT
        *b CORRECT

  28. INSTALL NO. 4 WINDSHIELD MOULDING PAD


    1. B0019DR

      Install the 4 new No. 4 moulding pads.

      Tech Tips

      Use the same procedure to install the 4 No. 4 moulding pads on the other side.

  29. INSTALL WINDSHIELD OUTSIDE MOULDING LH


    1. B0018YI

      Attach the 6 clips to install the new windshield outside moulding LH.

    2. Remove the protective tape from the edges of the windshield outside moulding LH.

  30. INSTALL WINDSHIELD OUTSIDE MOULDING RH

    Tech Tips

    Use the same procedures described for the LH side.

  31. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  32. INSTALL FRONT FENDER MAIN SEAL LH

    Click here

  33. INSTALL FRONT FENDER MAIN SEAL RH

    Click here

  34. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  35. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

    Click here

  36. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

    Click here

  37. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

  38. ADJUST FORWARD RECOGNITION CAMERA (w/ Pre-crash Safety System)


    1. If the forward recognition camera has been replaced with a new one or the windshield glass has been removed and installed, it is necessary to perform Recognition Camera/Target Position Memory and Recognition Camera Axis Adjust. Click here