QUARTER WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSTALL QUARTER WINDOW ASSEMBLY LH

   
   
   1. 

      Text in Illustration

      *1	Vehicle Body
      	Adhesive

      Clean and shape the contact surface of the vehicle body.

      
      

      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

         Tech Tips

         Leave as much adhesive on the vehicle body as possible.

         Note

         Be careful not to damage the vehicle body.

   2. Clean the contact surface of the vehicle body with cleaner.

      Tech Tips

      Even if all the adhesive has been removed, clean the vehicle body.

   3. Clean the outer edges of the quarter window assembly LH with non-residue solvent.

   4. Quarter window assembly LH preliminary installation procedures.

      
      

      1. Install the suction cups to a new quarter window assembly LH.

      2. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

         Note

         
         

         • Do not apply too much Primer M.

         • Do not apply Primer M to the adhesive.

         • Be careful when applying primer to the panel joints and spot welds.

         • Allow the Primer M to dry for 3 minutes or more.

         • Throw away any leftover Primer M.

   5. Apply Primer G to the quarter window assembly LH in the locations shown in the illustration.

      

      Text in Illustration

      *1	Quarter Window Assembly LH	-	-
      *a	Back Side of Quarter Window Assembly LH	-	-
      	Primer G Application Area	-	-

      Tech Tips

      If Primer G is applied to an area that is not specified, wipe off the Primer G with non-residue solvent before it dries.

      Note

      
      

      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

   6. Apply adhesive to the quarter window assembly LH.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      
      

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

         

         Text in Illustration

         *a	Back Side of Quarter Window Assembly LH	*b	Adhesive Application Center Notch
         	Adhesive	-	-

         Standard
         Area Specified Condition a 6.0 mm (0.236 in.) b 10.9 mm (0.429 in.) c 8.2 mm (0.323 in.)

         Tech Tips

         After cutting off the tip, use all adhesive within the time written in the table below.

         Usage Time Frame
         Temperature Usage Time Frame 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the quarter window assembly LH as shown in the illustration.

   7. Install the quarter window assembly LH to the vehicle body.

      
      

      1. Hold the quarter window assembly LH in place securely with protective tape or equivalent until the adhesive hardens.

         Note

         
         

         • Allow the Primer G coating to dry for 3 minutes or more.

         • Check the clearance between the body and glass.

      2. Lightly press the front surface of the glass to ensure a close fit.

      3. Using a scraper, remove any excess or protruding adhesive.

         Tech Tips

         Apply adhesive onto the glass rim.

         Note

         Do not drive the vehicle within the time written in the table below.

         Minimum Time
         Temperature Minimum Time Prior to Driving Vehicle 35°C (95°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours

2. CHECK FOR LEAK AND REPAIR

   
   

   1. Conduct a leak test after the adhesive has completely hardened.

   2. Seal any leaks with auto glass sealer.

3. INSTALL ROOF HEADLINING ASSEMBLY

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