CONDENSER INSTALLATION

PROCEDURE


  1. INSTALL COOLER DRYER


    1. B001867

      Using pliers, install the cooler dryer.

    2. B00192I

      Apply a sufficient amount of compressor oil to the contact surfaces of a new O-ring and the cap.

      Compressor oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the cap.

    4. B001B1T

      Using a 14 mm socket hexagon wrench, install the cap to the modulator.

      Torque:
      2.9 N*m  { 30 kgf*cm, 26 in.*lbf }

  2. INSTALL COOLER CONDENSER ASSEMBLY


    1. B00194L

      Install the cooler condenser assembly as shown in the illustration.

  3. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge hose joint.

      Compressor oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the No. 1 cooler refrigerant discharge hose.

    4. Connect the No. 1 cooler refrigerant discharge hose hose to the cooler condenser with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note


      • When tightening the bolt, do not allow any tools to contact the pipe.

      • When tightening the bolt, hold a part of the pipe near the connector.

  4. CONNECT COOLER REFRIGERANT LIQUID PIPE A

    B001A7A

    1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the liquid pipe A joint.

      Compressor oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the cooler refrigerant liquid pipe A.

    4. Connect the cooler refrigerant liquid pipe A to the cooler condenser with the 2 bolts.

      Torque:
      Bolt A
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
      Bolt B
      21.7 N*m  { 221 kgf*cm, 16 ft.*lbf }

      Note


      • When tightening the bolts, do not allow any tools to contact the pipe.

      • When tightening the bolts, hold a part of the pipe near the connector.

      Text in Illustration
      B0018FC Bolt A
      B00199O Bolt B

  5. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY

    B001AHK

    1. Install the radiator support sub-assembly with the 8 bolts.

      Torque:
      Bolt A
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
      Bolt B
      21.7 N*m  { 221 kgf*cm, 16 ft.*lbf }
      Text in Illustration
      B0018FC Bolt A
      B00199O Bolt B
      B001A0Q Connector

  6. INSTALL RADIATOR ASSEMBLY

    for 1VD-FTV:

    Click here

    for 3UR-FE:

    Click here

  7. INSTALL HOOD LOCK ASSEMBLY

    Click here

  8. INSTALL HOOD LOCK CONTROL CABLE COVER

    Click here

  9. INSTALL LOWER NO. 1 RADIATOR MOUNTING BRACKET

    Click here

  10. INSTALL HOOD LOCK SUPPORT BRACE SUB-ASSEMBLY

    B0019MW

    1. Install the hood lock support brace sub-assembly with the 2 bolts and nut.

      Torque:
      Bolt
      21.7 N*m  { 221 kgf*cm, 16 ft.*lbf }
      Nut
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      Text in Illustration
      B0018FC Bolt
      B00199O Nut

  11. INSTALL COOLER THERMISTOR (SMOG VENTILATION SENSOR)

    Click here

  12. INSTALL SHROUD BLOWER ASSEMBLY

    Click here

  13. INSTALL RADIATOR SIDE DEFLECTOR LH


    1. Install the radiator side deflector LH with the 4 clips.

  14. INSTALL OIL COOLER ASSEMBLY


    1. B00190GE04
      Text in Illustration
      *a Claw

      Temporarily install the oil cooler assembly to the radiator support sub-assembly.

      Note

      Securely attach the 2 claws of the oil cooler into the hole of the radiator support sub-assembly.

    2. Install the 4 bolts in the sequence shown in the illustration.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  15. INSTALL TRANSMISSION OIL COOLER AIR DUCT

    B0018IK

    1. Install the oil cooler air duct with the 4 bolts in the sequence shown in the illustration.

      Torque:
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

  16. INSTALL FRONT BUMPER UPPER CENTER RETAINER

    Click here

  17. INSTALL HEADLIGHT ASSEMBLY LH

    Click here

  18. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  20. CHARGE REFRIGERANT

    Click here

  21. INSTALL FRONT BUMPER COVER

    Click here

  22. WARM UP ENGINE

    Click here

  23. CHECK FOR REFRIGERANT GAS LEAK

    Click here

  24. CHECK SRS WARNING LIGHT

    Click here

  25. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    Click here

  26. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here