PROCEDURE
ADJUST COMPRESSOR OIL
When replacing the compressor and magnetic clutch with a new one, gradually discharge the refrigerant gas from the service valve, and drain the following amount of oil from the new compressor and magnetic clutch before installation.
| Standard |
|---|
| Condenser Size 22mm (0.8661 in.) |
| (Oil capacity inside the new compressor and magnetic clutch: 140 + 15 cc (4.7 + 0.51 fl.oz.)) - (Remaining oil amount in the removed compressor and magnetic clutch) = (Oil amount to be removed from the new compressor when replacing) |
| Condenser Size 16mm (0.6299 in.) |
| (Oil capacity inside the new compressor and magnetic clutch: 135 + 15 cc (4.6 + 0.51 fl.oz.)) - (Remaining oil amount in the removed compressor and magnetic clutch) = (Oil amount to be removed from the new compressor when replacing) |
Note
When checking the compressor oil level, follow the A/C system precautions.
If a new compressor and magnetic clutch is installed without removing some oil remaining in the pipes of the vehicle, the oil amount will be too large. This prevents heat exchange in the refrigerant cycle and causes refrigerant failure.
If the volume of oil remaining in the removed compressor and magnetic clutch is too small, check for oil leakage.
Be sure to use ND-OIL 8 or equivalent for compressor oil.
INSTALL COOLER COMPRESSOR ASSEMBLY
Install the cooler compressor with the 4 bolts.
Tech Tips
Tighten the bolts in the order shown in the illustration.
Connect the connector.
CONNECT SUCTION HOSE SUB-ASSEMBLY
Remove the attached vinyl tape from the cooler refrigerant suction hose.
Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.
| Compressor oil |
|---|
| ND-OIL 8 or equivalent |
Install the O-ring to the suction hose.
Connect the suction hose to the cooler compressor with the bolt.
CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
Remove the attached vinyl tape from the discharge hose.
Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.
| Compressor oil |
|---|
| ND-OIL 8 or equivalent |
Install the O-ring to the discharge hose.
Connect the discharge hose to the cooler compressor with the bolt.
INSTALL NO. 2 AIR CLEANER PIPE SUB-ASSEMBLY
INSTALL NO. 4 AIR TUBE
INSTALL NO. 2 AIR HOSE
INSTALL FRONT FENDER APRON SEAL FRONT LH
INSTALL FRONT WHEEL LH
INSTALL INTERCOOLER ASSEMBLY
INSTALL RADIATOR ASSEMBLY
CHARGE REFRIGERANT
WARM UP ENGINE
CHECK FOR REFRIGERANT GAS LEAK
INSTALL UPPER RADIATOR SUPPORT SEAL