REAR AIR CONDITIONING UNIT REASSEMBLY

PROCEDURE


  1. INSTALL AIR CONDITIONING WIRING HARNESS SUB-ASSEMBLY

  2. INSTALL REAR EVAPORATOR TEMPERATURE SENSOR

    A01WURE

    1. Attach the 2 claws to install the sensor.

  3. INSTALL EVAPORATOR SUB-ASSEMBLY

    A01WSDW

    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 8 or equivalent

    2. Install the 2 O-rings to the evaporator.

    3. Install the evaporator.

    4. A01WVM7

      Install the rear cooling unit case LH with the 12 screws.

  4. INSTALL BLOWER MOTOR CONTROL

    A01WW91

    1. Install the blower motor control with the 2 screws.

    2. Connect the connector.

  5. INSTALL BLOWER WITH FAN (REAR) MOTOR SUB-ASSEMBLY

    A01WSJT

    1. Install the blower motor with the 3 screws.

    2. Connect the connector.

  6. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

    A01WR1C

    1. Install the heater radiator unit to the rear cooling unit.

    2. A01WTVF

      Install the heater clamp with the screw and attach the claw.

  7. INSTALL REAR COOLING UNIT EXPANSION VALVE

    A01WU9Z

    1. Using a 4 mm hexagon wrench, install the expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

    2. Attach the clamp.

    3. Connect the connector.

  8. INSTALL AIR CONDITIONER ACCESSORY ASSEMBLY

    A01WV4O

    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 8 or equivalent

    2. Install the 2 O-rings to the air conditioner accessory assembly.

    3. Install the air conditioner accessory assembly.

    4. Using pliers, grip the claws of the clips and slide the 2 clips.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    5. Install the bolt and 4 screws.

    6. A01WT1W

      Install packing as shown in the illustration.

  9. INSTALL REAR MODE DAMPER SERVO SUB-ASSEMBLY

    A01WV9QE01
    *1 Alignment Point

    1. Align the damper servo as shown in the illustration, and install it with the 2 screws.

    2. Connect the connector.

    3. A01WRBZ

      Install the plate cover with the 2 screws.

  10. INSTALL NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY

    A01WQK4E01
    *1 Alignment Point

    1. Align the damper servo as shown in the illustration, and install it with the 2 screws.

    2. Connect the connector.

  11. INSTALL REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY

    A01WWLLE01
    *1 Alignment Point

    1. Align the damper servo as shown in the illustration, and install it with the 2 screws.

    2. Connect the connector.

  12. INSTALL DRAIN COOLER HOSE

    A01WTM7

    1. Attach the claw to install the drain hose.

    2. Install the screw.

  13. INSTALL REAR SIDE NO. 3 AIR DUCT

    A01WQS9

    1. Install the duct with the 2 screws.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  14. INSTALL REAR SIDE NO. 2 AIR DUCT

    A01WV76

    1. Install the duct with the 3 screws.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }