REAR AIR CONDITIONING UNIT DISASSEMBLY

PROCEDURE


  1. REMOVE REAR SIDE NO. 2 AIR DUCT

    A01WV76

    1. Remove the 3 screws and duct.

  2. REMOVE REAR SIDE NO. 3 AIR DUCT

    A01WQS9

    1. Remove the 2 screws and duct.

  3. REMOVE DRAIN COOLER HOSE

    A01WTM7

    1. Remove the screw.

    2. Detach the claw and remove the drain hose.

  4. REMOVE REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY

    A01WQNS

    1. Disconnect the connector.

    2. Remove the 2 screws and damper servo.

  5. REMOVE REAR MODE DAMPER SERVO SUB-ASSEMBLY

    A01WRBZ

    1. Remove the 2 screws and plate cover.

    2. A01WUAH

      Disconnect the connector.

    3. Remove the 2 screws and damper servo.

  6. REMOVE NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY

    A01WT4V

    1. Disconnect the connector.

    2. Remove the 2 screws and damper servo.

  7. REMOVE AIR CONDITIONER ACCESSORY ASSEMBLY

    A01WT1W

    1. Remove the packing.

    2. A01WPYT

      Remove the bolt and 4 screws.

    3. Using pliers, grip the claws of the clips and slide the 2 clips.

    4. Remove the air conditioner accessory assembly.

    5. Remove the 2 O-rings from the air conditioner accessory assembly.

  8. REMOVE REAR COOLING UNIT EXPANSION VALVE

    A01WU9Z

    1. Disconnect the connector.

    2. Detach the clamp.

    3. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and expansion valve.

  9. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

    A01WTVF

    1. Remove the screw and detach the claw.

    2. Remove the heater clamp.

    3. A01WR1C

      Remove the heater radiator unit.

  10. REMOVE BLOWER WITH FAN (REAR) MOTOR SUB-ASSEMBLY

    A01WSJT

    1. Disconnect the connector.

    2. Remove the 3 screws and blower motor.

  11. REMOVE BLOWER MOTOR CONTROL

    A01WW91

    1. Disconnect the connector.

    2. Remove the 2 screws and blower motor control.

  12. REMOVE EVAPORATOR SUB-ASSEMBLY

    A01WVM7

    1. Remove the 12 screws and rear cooling unit case LH.

    2. Remove the evaporator.

    3. A01WSDW

      Remove the 2 O-rings from the evaporator.

  13. REMOVE REAR EVAPORATOR TEMPERATURE SENSOR

    A01WURE

    1. Detach the 2 claws and remove the sensor.

  14. REMOVE AIR CONDITIONING WIRING HARNESS SUB-ASSEMBLY