CAN COMMUNICATION SYSTEM(for RHD), Diagnostic DTC:U1002

DTC Code DTC Name
U1002 Lost Communication with Gateway Module (Sensor Bus)

DESCRIPTION


WIRING DIAGRAM

B0019XHE07

CAUTION / NOTICE / HINT

Note


  • Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output Click here.

  • Before measuring the resistance of the CAN bus, turn the engine switch off and leave the vehicle for 1 minute or more without operating the key, switches or opening or closing the doors. After that, disconnect the cable from the negative (-) battery terminal and leave the vehicle for 1 minute or more before measuring the resistance.

  • After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  • Inspect the fuses for circuits related to this system before performing the following inspection procedure.

  • After performing repairs, perform the DTC check procedure and confirm that the DTCs are not output again.

  • DTC check procedure: Turn the engine switch is on (IG) and wait at least 6 seconds.

  • After the repair, perform CAN Bus Check and check that all the ECUs and sensors connected to the CAN communication system are displayed Click here.

Tech Tips


  • Operating the engine switch, any switches or any doors triggers related ECU and sensor communication with the CAN, which causes resistance variation.

  • Even after DTCs are cleared, if a DTC is stored again after driving the vehicle for a while, the malfunction may be occurring due to vibration of the vehicle. In such a case, wiggling the ECUs or wire harness while performing the inspection below may help determine the cause of the malfunction.

PROCEDURE


  1. CHECK LOCAL BUS


    1. B00189HE01
      Text in Illustration
      *a

      Component with harness connected

      (Driving Support ECU Assembly)

      *B Front view of DLC3

      Disconnect the cable from the negative (-) battery terminal.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Resistance: Malfunction
      E138-8 (CA1P) - E138-9 (CA1N) Cable disconnected from negative (-) battery terminal 54 to 69 Ω Below 53 Ω: Short in line
      E138-8 (CA1P) - E138-9 (CA1N) Cable disconnected from negative (-) battery terminal 54 to 69 Ω Higher than 70 Ω: Open in CAN main bus line
      E138-8 (CA1P) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: +B short
      E138-9 (CA1N) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: +B short
      E138-8 (CA1P) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: Ground short
      E138-9 (CA1N) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: Ground short
      Result
      Result Proceed to
      OK A
      NG (Open circuit in CAN main bus wire) B
      NG (Short circuit between bus wire) C

      NG


      • Ground short

      • +B short

      D

    B
    C
    D
    A
  2. CHECK FOR DTC OUTPUT


    1. Clear the DTCs Click here.

    2. Recheck for DTCs and check that no DTCs are output Click here.

      OK
      DTC U1002 is not output.

    OK
    NG
  3. CHECK FOR OPEN IN CAN BUS MAIN WIRE (FORWARD RECOGNITION CAMERA)


    1. B0018PUE01
      Text in Illustration
      *a

      Front view of wire harness connector

      (to Forward Recognition Camera)

      Disconnect the forward recognition camera connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      R15-6 (CANH) - R15-12 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω

    OK
    NG
  4. CONNECT CONNECTOR


    1. Reconnect the R15 forward recognition camera connector.


    NEXT
  5. CHECK FOR OPEN IN CAN BUS MAIN WIRE (MILLIMETER WAVE RADAR SENSOR ASSEMBLY)


    1. B001AK8E01
      Text in Illustration
      *a

      Front view of wire harness connector

      (to Millimeter Wave Radar Sensor Assembly)

      Disconnect the millimeter wave radar sensor assembly connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A67-5 (CA1P) - A67-6 (CA1N) Cable disconnected from negative (-) battery terminal 108 to 132 Ω

    OK
    NG
  6. CONNECT CONNECTOR


    1. Reconnect the A67 millimeter wave radar sensor assembly connector.


    NEXT
  7. CHECK FOR OPEN IN CAN BUS MAIN WIRE (NO. 10 CAN JUNCTION CONNECTOR)


    1. Disconnect the No. 10 CAN junction connector.

      B00186AE01
      Text in Illustration
      *a

      Front view of wire harness connector

      (to No. 10 CAN Junction Connector)

      *b to Millimeter Wave Radar Sensor Assembly
      *c to Forward Recognition Camera - -
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Connect to
      E164-5 (CANH) - E164-15 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω Millimeter wave radar sensor assembly
      E164-6 (CANH) - E164-16 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω Forward recognition camera
      Result
      Result Proceed to
      OK A
      NG (Millimeter wave radar sensor assembly CAN main wire) B
      NG (Forward recognition camera CAN main wire) C

    A
    B
    C
  8. CHECK FOR SHORT IN CAN BUS WIRES (FORWARD RECOGNITION CAMERA)


    1. B0018PUE01
      Text in Illustration
      *a

      Front view of wire harness connector

      (to Forward Recognition Camera)

      Disconnect the forward recognition camera connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      R15-6 (CANH) - R15-12 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω

    OK
    NG
  9. CONNECT CONNECTOR


    1. Reconnect the R15 forward recognition camera connector.


    NEXT
  10. CHECK FOR SHORT IN CAN BUS WIRES (MILLIMETER WAVE RADAR SENSOR ASSEMBLY)


    1. B00186EE01
      Text in Illustration
      *a

      Front view of wire harness connector

      (to Millimeter Wave Radar Sensor Assembly)

      Disconnect the millimeter wave radar sensor assembly connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A67-5 (CA1P) - A67-6 (CA1N) Cable disconnected from negative (-) battery terminal 108 to 132 Ω

    OK
    NG
  11. CONNECT CONNECTOR


    1. Reconnect the A67 millimeter wave radar sensor assembly connector.


    NEXT
  12. CHECK FOR SHORT IN CAN BUS WIRES (NO. 10 CAN JUNCTION CONNECTOR)


    1. Disconnect the No. 10 CAN junction connector.

      B00199VE01
      Text in Illustration
      *a

      Front view of wire harness connector

      (to No. 10 CAN Junction Connector)

      *b to Headlight ECU Sub-assembly LH
      *c to Headlight ECU Sub-assembly RH *d to Millimeter Wave Radar Sensor Assembly
      *e to Forward Recognition Camera *f to Driving Support ECU Assembly
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Connect to
      E164-3 (CANH) - E164-13 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω Headlight ECU sub-assembly LH
      E164-4 (CANH) - E164-14 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω Headlight ECU sub-assembly RH
      E164-5 (CANH) - E164-15 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω Millimeter wave radar sensor assembly
      E164-6 (CANH) - E164-16 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω Forward recognition camera
      E164-7 (CANH) - E164-17 (CANL) Cable disconnected from negative (-) battery terminal 200 Ω or higher Driving support ECU assembly
      Result
      Result Proceed to
      OK A
      NG (Millimeter wave radar sensor assembly CAN main wire) B
      NG (Forward recognition camera CAN main wire) C
      NG (Driving support ECU assembly CAN branch wire) D
      NG (ECU or sensor CAN branch wires) E

    A
    B
    C
    E
    D
  13. CONNECT CONNECTOR


    1. Reconnect the E164 No. 10 CAN junction connector.


    NEXT
  14. CHECK FOR SHORT IN CAN BUS WIRES (DRIVING SUPPORT ECU ASSEMBLY)


    1. B00191WE01
      Text in Illustration
      *a

      Front view of wire harness connector

      (to Driving Support ECU Assembly)

      Disconnect the driving support ECU assembly connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      E138-8 (CA1P) - E138-9 (CA1N) Cable disconnected from negative (-) battery terminal 54 to 69 Ω

    OK
    NG
  15. CHECK FOR SHORT IN CAN BUS WIRES (ECU, SENSOR)


    1. B00188JE01
      Text in Illustration
      *a

      Component with harness connected

      (Driving Support ECU Assembly)

      Reconnect the CAN junction connector.

    2. Disconnect the connector that includes terminals CANH and CANL from the ECU or sensor to which the short circuited branch line is connected.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      E138-8 (CA1P) - E138-9 (CA1N) Cable disconnected from negative (-) battery terminal 54 to 69 Ω

    OK
    NG
  16. CHECK FOR SHORT IN CAN BUS WIRES (FORWARD RECOGNITION CAMERA)


    1. B001AGWE01
      Text in Illustration
      *a

      Front view of wire harness connector

      (to Forward Recognition Camera)

      *b Front view of DLC3

      Disconnect the forward recognition camera connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      R15-6 (CANH) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      R15-12 (CANL) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      R15-6 (CANH) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      R15-12 (CANL) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher

    OK
    NG
  17. CONNECT CONNECTOR


    1. Reconnect the R15 forward recognition camera connector.


    NEXT
  18. CHECK FOR SHORT IN CAN BUS WIRES (MILLIMETER WAVE RADAR SENSOR ASSEMBLY)


    1. B001A7TE01
      Text in Illustration
      *a

      Front view of wire harness connector

      (to Millimeter Wave Radar Sensor Assembly)

      *b Front view of DLC3

      Disconnect the millimeter wave radar sensor assembly connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A67-5 (CA1P) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      A67-6 (CA1N) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      A67-5 (CA1P) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      A67-6 (CA1N) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher

    OK
    NG
  19. CONNECT CONNECTOR


    1. Reconnect the A67 millimeter wave radar sensor assembly connector.


    NEXT
  20. CHECK FOR SHORT IN CAN BUS WIRES (NO. 10 CAN JUNCTION CONNECTOR)


    1. Disconnect the No. 10 CAN junction connector.

      B001A6QE01
      Text in Illustration
      *a

      Front view of wire harness connector

      (to No. 10 CAN Junction Connector)

      *b Front view of DLC3
      *c to Headlight ECU Sub-assembly LH *d to Headlight ECU Sub-assembly RH
      *e to Millimeter Wave Radar Sensor Assembly *f to Forward Recognition Camera
      *g to Driving Support ECU Assembly - -
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Connect to
      E164-3 (CANH) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Headlight ECU sub-assembly LH
      E164-13 (CANL) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      E164-3 (CANH) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      E164-13 (CANL) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      E164-4 (CANH) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Headlight ECU sub-assembly RH
      E164-14 (CANL) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      E164-4 (CANH) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      E164-14 (CANL) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      E164-5 (CANH) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Millimeter wave radar sensor assembly
      E164-15 (CANL) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      E164-5 (CANH) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      E164-15 (CANL) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      E164-6 (CANH) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Forward recognition camera
      E164-16 (CANL) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      E164-6 (CANH) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      E164-16 (CANL) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      E164-7 (CANH) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Driving support ECU assembly
      E164-17 (CANL) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      E164-7 (CANH) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      E164-17 (CANL) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      Result
      Result Proceed to
      OK A
      NG (Millimeter wave radar sensor assembly CAN main wire) B
      NG (Forward recognition camera CAN main wire) C
      NG (Driving support ECU assembly CAN branch wire) D
      NG (ECU or sensor CAN branch wires) E

    A
    B
    C
    E
    D
  21. CONNECT CONNECTOR


    1. Reconnect the E164 No. 10 CAN junction connector.


    NEXT
  22. CHECK FOR SHORT IN CAN BUS WIRES (DRIVING SUPPORT ECU ASSEMBLY)


    1. B0018OYE01
      Text in Illustration
      *a

      Front view of wire harness connector

      (to Driving Support ECU Assembly)

      *b Front view of DLC3

      Disconnect the driving support ECU assembly connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      E138-8 (CA1P) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      E138-9 (CA1N) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      E138-8 (CA1P) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      E138-9 (CA1N) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher

    OK
    NG
  23. CHECK FOR SHORT IN CAN BUS WIRES (ECU, SENSOR)


    1. B00189HE01
      Text in Illustration
      *a

      Component with harness connected

      (Driving Support ECU Assembly)

      *B Front view of DLC3

      Reconnect the CAN junction connector.

    2. Disconnect the connector that includes terminals CANH and CANL from the ECU or sensor to which the bus line shorted to +B, GND is connected.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      E138-8 (CA1P) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      E138-9 (CA1N) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      E138-8 (CA1P) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      E138-9 (CA1N) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher

    OK
    NG