GENERATOR(for 180 A Type) REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

    Click here

  4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Click here

  5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  6. DRAIN ENGINE COOLANT

    Click here

  7. REMOVE FRONT FENDER APRON SEAL FRONT RH

    Click here

  8. REMOVE FRONT FENDER APRON SEAL REAR RH

    Click here

  9. REMOVE V-RIBBED BELT (w/ Viscous Heater)

    Click here

  10. REMOVE NO. 1 IDLER PULLEY (w/ Viscous Heater)

    Click here

  11. REMOVE NO. 3 IDLER PULLEY (w/ Viscous Heater)

    Click here

  12. REMOVE V-RIBBED BELT

    Click here

  13. REMOVE INTERCOOLER ASSEMBLY

    Click here

  14. DISCONNECT WATER HOSE SUB-ASSEMBLY (w/ Viscous Heater)


    1. B0019XF

      Slide the 2 clamps and disconnect the 2 water hoses.

  15. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  16. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  17. REMOVE NO. 1 AIR CLEANER HOSE

    Click here

  18. REMOVE INTAKE AIR CONNECTOR

    Click here

  19. REMOVE NO. 1 AIR HOSE

    Click here

  20. REMOVE NO. 3 AIR TUBE

    Click here

  21. REMOVE HEATER WATER PIPE SUB-ASSEMBLY (w/ Viscous Heater)

    Click here

  22. REMOVE NO. 1 AIR CLEANER PIPE SUB-ASSEMBLY

    Click here

  23. REMOVE NO. 1 AIR TUBE ASSEMBLY


    1. B001B4X

      Remove the bolt and No. 1 air tube assembly.

    2. Remove the O-ring.

  24. REMOVE GENERATOR ASSEMBLY


    1. Disconnect the 4 connectors.

    2. B001AVS

      Disconnect the 6 wire harness clamps.

    3. Remove the terminal cap.

    4. Remove the nut and disconnect the generator wire.

    5. Remove the bolt and disconnect the wire harness bracket from the belt tensioner.

    6. B001A05

      Loosen the clamp and remove the bolt.

    7. B001ALB

      Remove the 2 bolts and No. 1 intake air connector bracket.

    8. Remove the No. 1 intake air connector pipe from the No. 1 inlet compressor elbow.

    9. B001AOE

      Remove the 3 bolts and 2 nuts.

    10. Using an E7 "TORX" socket wrench, remove the 2 stud bolts and generator assembly.