ELECTRIC PARKING BRAKE ACTUATOR REMOVAL

CAUTION / NOTICE / HINT

Tech Tips

When replacing the parking brake actuator assembly, install an integrated type parking brake actuator assembly.

PROCEDURE


  1. RELEASE PARKING BRAKE


    1. With the engine switch on (IG), operate the electric parking brake switch to release the parking brake. Then turn the engine switch off.

      Tech Tips

      If the parking brake cannot be released, manually release the parking brake Click here.

  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE MUDGUARD

    Click here

  5. REMOVE SIDE STEP

    Click here

  6. REMOVE HEIGHT CONTROL UNIT PROTECTOR ASSEMBLY LH

    Click here

  7. REMOVE HEIGHT CONTROL UNIT PROTECTOR ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  8. REMOVE HEIGHT CONTROL CYLINDER BRACKET ASSEMBLY LH

    Click here

  9. REMOVE HEIGHT CONTROL CYLINDER BRACKET ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  10. DRAIN SUSPENSION FLUID

    Click here

  11. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY (for 1VD-FTV)


    1. w/ DPF:

      Click here

    2. w/o DPF:

      Click here

  12. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY (for 3UR-FE)

    Click here

  13. REMOVE NO. 1 FUEL TUBE PROTECTOR (for 3UR-FE)

    Click here

  14. REMOVE FUEL COOLER ASSEMBLY (for 1VD-FTV)


    1. for Under Floor Side:

      Click here

  15. REMOVE FUEL TANK SUB-ASSEMBLY


    1. for 3UR-FE:

      Click here

    2. for 1VD-FTV:

      Click here

  16. REMOVE PARKING BRAKE CABLE HEAT INSULATOR


    1. B0019O2E02
      Text in Illustration
      *A for 3UR-FE
      *B for 1VD-FTV

      Remove the 3 bolts and parking brake cable heat insulator.

  17. REMOVE ELECTRIC PARKING BRAKE ACTUATOR CAP


    1. B00189E

      Remove the 2 nuts and electric parking brake actuator cap.

    2. B0018D6

      Remove the electric parking brake actuator cap from the 2 clamps.

  18. DISCONNECT BRAKE TUBE WAY BRACKET


    1. B0018XM

      Disconnect the bolt and brake tube way bracket form the front No. 1 brake tube way.

      Note

      Do not bend or damage the brake tube.

  19. REMOVE FRONT NO. 4 FLOOR HEAT INSULATOR


    1. B001ALU

      Remove the 4 nuts and front No. 4 floor heat insulator.

  20. REMOVE REAR WHEEL

  21. DISCONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH

    Click here

  22. DISCONNECT REAR DISC BRAKE CYLINDER ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  23. REMOVE REAR DISC LH

    Click here

  24. REMOVE REAR DISC RH

    Tech Tips

    Use the same procedure described for the LH side.

  25. DISCONNECT PARKING BRAKE CABLE

    Click here

  26. REMOVE REAR SUSPENSION CONTROL ACCUMULATOR LH

    Click here

  27. REMOVE REAR NO. 3 SUSPENSION CONTROL ACCUMULATOR LH

    Click here

  28. REMOVE REAR NO. 2 SUSPENSION CONTROL ACCUMULATOR BRACKET LH

    Click here

  29. REMOVE NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. Remove the 4 bolts and disconnect the No. 3 parking brake cable assembly.

      B001925
    2. B0018ITE03
      Text in Illustration
      *a Bolt Clipper

      Pull out the parking brake actuator cable assembly LH of the parking brake actuator assembly with bracket, use bolt clippers to cut it, and then remove the No. 3 parking brake cable assembly.

  30. REMOVE NO. 2 CABLE SUPPORT BRACKET


    1. B001AI0

      Remove the nut and No. 2 cable support bracket.

  31. REMOVE REAR SUSPENSION CONTROL ACCUMULATOR RH

    Tech Tips

    Use the same procedure described for the rear suspension control accumulator LH.

  32. REMOVE REAR NO. 3 SUSPENSION CONTROL ACCUMULATOR RH

    Tech Tips

    Use the same procedure described for the rear No. 3 suspension control accumulator LH.

  33. REMOVE REAR NO. 2 SUSPENSION CONTROL ACCUMULATOR BRACKET RH

    Tech Tips

    Use the same procedure described for the rear No. 2 suspension control accumulator bracket LH.

  34. REMOVE NO. 2 PARKING BRAKE CABLE ASSEMBLY


    1. Remove the 4 bolts and disconnect the No. 2 parking brake cable assembly.

      B0019FC
    2. B0019S1E03
      Text in Illustration
      *a Bolt Clipper

      Pull out the parking brake actuator cable assembly RH of the parking brake actuator assembly with bracket, use bolt clippers to cut it, and then remove the No. 2 parking brake cable assembly.

  35. REMOVE CABLE SUPPORT BRACKET

    Tech Tips

    Use the same procedure described for the No. 2 cable support bracket.

  36. REMOVE FRONT NO. 2 SUSPENSION CONTROL ACCUMULATOR RH

    Click here

  37. REMOVE NO. 2 HEIGHT CONTROL TUBE

    Click here

  38. DISCONNECT NO. 1 SUSPENSION CONTROL PRESSURE HOSE

    Click here

  39. REMOVE FRONT SHOCK ABSORBER CONTROL VALVE ASSEMBLY RH

    Click here

  40. REMOVE FRONT SUSPENSION CONTROL ACCUMULATOR RH

    Click here

  41. REMOVE FRONT SUSPENSION CONTROL VALVE ASSEMBLY RH

    Click here

  42. DISCONNECT PARKING BRAKE ACTUATOR ASSEMBLY WITH BRACKET


    1. B0018ES

      Disconnect the connector.

    2. B001AEME01
      Text in Illustration
      *A for 3UR-FE
      *B for 1VD-FTV

      for 3UR-FE:

      Remove the 4 bolts ant disconnect the parking brake actuator assembly with bracket.

      Tech Tips

      Hang the parking brake actuator assembly with a piece of wire.

    3. for 1VD-FTV:

      Remove the 3 bolts ant disconnect the parking brake actuator assembly with bracket.

      Tech Tips

      Hang the parking brake actuator assembly with a piece of wire.

  43. REMOVE CHARCOAL CANISTER ASSEMBLY (for 3UR-FE)

    Click here

  44. REMOVE WIRE HARNESS PROTECTOR


    1. B001AR4

      Detach the 2 clamps and disconnect the wire harness protector.

  45. REMOVE PARKING BRAKE ACTUATOR ASSEMBLY WITH BRACKET


    1. for 1VD-FTV:

      Remove the 4 bolts, parking brake actuator cable pipe LH and parking brake actuator cable LH of the parking brake actuator assembly with bracket.

    2. for 3UR-FE:

      Remove the 3 bolts, parking brake actuator cable pipe LH and parking brake actuator cable LH of the parking brake actuator assembly with bracket.

      B001A61E04
      Text in Illustration
      *A for 1VD-FTV - -
      *1 Parking Brake Actuator Cable Pipe LH *2 Parking Brake Actuator Cable LH

    3. Remove the 2 bolts, parking brake actuator cable pipe RH and parking brake actuator cable RH of the parking brake actuator assembly with bracket.

      B0019VVE04
      Text in Illustration
      *1 Parking Brake Actuator Cable Pipe RH *2 Parking Brake Actuator Cable RH

    4. Remove the parking brake actuator assembly with bracket.

  46. REMOVE NO. 2 PARKING BRAKE SUPPORT BRACKET


    1. B0019IO

      Remove the 2 bolts and No. 2 parking brake support bracket.

    2. Remove the clamp from the No. 2 parking brake support bracket.

  47. REMOVE HOLDER BRACKET


    1. B001982E02
      Text in Illustration
      *A for 3UR-FE
      *B for 1VD-FTV

      Remove the bolt and holder bracket from the parking brake actuator assembly with bracket.

  48. REMOVE BRAKE TUBE WAY BRACKET


    1. B0019QK

      Remove the 2 bolts and brake tube way bracket.