BRAKE PEDAL(for RHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY


    1. B0018LM

      Install the brake pedal support assembly with the 4 nuts.

      Torque:
      14 N*m  { 145 kgf*cm, 10 ft.*lbf }
    2. B0018WY

      Install the brake pedal support reinforcement set bolt.

      Torque:
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }

    3. Tighten the bolt and nut.

      Torque:
      23 N*m  { 239 kgf*cm, 17 ft.*lbf }

      Tech Tips

      Hold the bolt in place and tighten the nut.

  2. INSTALL PUSH ROD PIN


    1. Apply a light coat of lithium soap base glycol grease to the inner surface of the hole on the brake pedal lever.

    2. B0019FM

      Set the master cylinder push rod clevis in place, insert the push rod pin from the outside of the vehicle and then install a new clip.

  3. INSTALL STOP LIGHT SWITCH ASSEMBLY


    1. Install the stop light switch Click here.

    2. Connect the stop light switch connector.

  4. INSTALL NO. 2 CONNECTOR HOLDER


    1. B0018F6E03

      Attach the claw (A) on the bottom of the No. 2 connector holder.

      Text in Illustration
      B0019R3 Lift Up

    2. Lift the No. 2 connector holder and attach the 2 claws (B).

      Tech Tips

      After attaching the 2 claws (B), make sure that the claw (A) is securely locked.

    3. Install the connector to the No. 2 connector holder.

    4. Install the wire harness clamp to the brake pedal support assembly.

  5. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY

    Click here

  6. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL

    Click here

  7. INSTALL COWL SIDE TRIM BOARD RH

    Click here

  8. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

    Click here

  9. INSTALL FRONT DOOR SCUFF PLATE RH

    Click here

  10. CHECK BRAKE PEDAL HEIGHT

    Click here

  11. CHECK PEDAL FREE PLAY

    Click here

  12. CHECK PEDAL RESERVE DISTANCE

    Click here

  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.