CONTROL VALVE ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 HEIGHT CONTROL VALVE ASSEMBLY

    A01WSMC

    1. Install the 3 bolt cushions and 3 bolt holders to the control valve.

    2. Install the control valve with the 3 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  2. INSTALL NO. 6 HEIGHT CONTROL TUBE LH


    1. Using a union nut wrench, install the No. 6 height control tube to the control valve and center cylinder.

      A01WQMTE01
      *1 Fulcrum Length
      *2 No. 6 Height Control Tube LH
      *3 Union Nut Wrench
      Torque:
      without union nut wrench
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      with union nut wrench
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).

      • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

  3. INSTALL NO. 6 HEIGHT CONTROL TUBE


    1. A01WWURE01
      *1 Fulcrum Length
      *2 Union Nut Wrench
      *3 No. 6 Height Control Tube

      Using a union nut wrench, install the No. 6 height control tube to the control valve and center cylinder.

      Torque:
      without union nut wrench
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      with union nut wrench
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).

      • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

  4. INSTALL NO. 5 HEIGHT CONTROL TUBE LH


    1. A01WVRHE03
      *1 Fulcrum Length
      *2 Union Nut Wrench
      *3 No. 5 Height Control Tube LH

      Using a union nut wrench, install the No. 5 height control tube to the control valve and center cylinder.

      Torque:
      without union nut wrench
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      with union nut wrench
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).

      • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

  5. INSTALL NO. 5 HEIGHT CONTROL TUBE


    1. Using a union nut wrench, install the No. 5 height control tube to the control valve and center cylinder.

      A01WS8TE01
      *1 Fulcrum Length
      *2 No. 5 Height Control Tube
      *3 Union Nut Wrench
      Torque:
      without union nut wrench
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      with union nut wrench
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).

      • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

  6. CONNECT REAR NO. 4 HEIGHT CONTROL TUBE

    A01WQ10E04
    *1 Rear No. 4 Height Control Tube
    *2 Height Control Valve Connector

    1. Install a new gasket to the control tube, and connect the control tube with the union bolt.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    2. Connect the height control valve connector.

  7. INSTALL NO. 7 HEIGHT CONTROL TUBE

    Click here

  8. INSTALL CLAMP


    1. Install the clamp to the 3 height control tubes.

  9. INSTALL CENTER EXHAUST PIPE ASSEMBLY

    Click here

  10. INSTALL TAILPIPE ASSEMBLY

    Click here

  11. BLEED AIR FROM SUSPENSION FLUID

    Click here

  12. CHECK FLUID LEVEL IN RESERVOIR

    Click here

  13. INSPECT FOR SUSPENSION FLUID LEAK

    Click here

  14. INSTALL HEIGHT CONTROL UNIT INSULATOR

    A01WUC9

    1. Install the insulator to the height control unit with the 3 bolts.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

  15. INSPECT FOR EXHAUST GAS LEAK


    • If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.