DAMPING FORCE CONTROL ACTUATOR(for Front Side) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedures for the RH side and LH side.

  • The procedures listed below are for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart Click here.

PROCEDURE


  1. INSTALL FRONT SUSPENSION CONTROL VALVE ASSEMBLY LH


    1. A01WUFR

      Install the control valve with the 3 bolts.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }
    2. A01WU8P

      Connect the control valve connector.

  2. INSTALL FRONT NO. 3 SUSPENSION CONTROL ACCUMULATOR LH


    1. A01WWWP

      Apply a small amount of suspension fluid to a new O-ring and new back-up ring and install them to the accumulator.

    2. Install the accumulator to the control valve.

      Torque:
      150 N*m  { 1530 kgf*cm, 111 ft.*lbf }

  3. INSTALL FRONT SHOCK ABSORBER CONTROL VALVE ASSEMBLY LH


    1. Install the bleeder plug and bleeder plug cap to the control accumulator.

      Torque:
      8.3 N*m  { 85 kgf*cm, 73 in.*lbf }
    2. A01WUNJ

      Install the control valve to the vehicle with the 3 bolts.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }
    3. A01WPG0

      Connect the connector.

  4. INSTALL FRONT NO. 2 SUSPENSION CONTROL ACCUMULATOR LH


    1. Apply a small amount of suspension fluid to a new O-ring and install it to the accumulator.

    2. A01WW1N

      Install the accumulator to the shock absorber control valve.

      Torque:
      57 N*m  { 581 kgf*cm, 42 ft.*lbf }

  5. CONNECT NO. 2 SUSPENSION CONTROL PRESSURE HOSE


    1. Install a new gasket to the No. 2 suspension control pressure hose, then connect the pressure hose to the control valve with the union bolt.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

  6. INSTALL NO. 2 HEIGHT CONTROL TUBE LH


    1. Using a union nut wrench, connect the No. 2 height control tube to the No. 3 height control tube, shock absorber control valve and control valve.

      Torque:
      without union nut wrench
      44 N*m  { 450 kgf*cm, 33 ft.*lbf }
      with union nut wrench
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).

      • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

    2. Install the No. 2 height control tube with the bolt.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }
      A01WPA3E01

  7. INSTALL FRONT NO. 1 SUSPENSION CONTROL ACCUMULATOR ASSEMBLY LH


    1. A01WRSH

      Install the No. 1 suspension control accumulator to the frame with the 2 bolts.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

  8. INSTALL NO. 1 HEIGHT CONTROL TUBE LH


    1. A01WUOD

      Install a new gasket to the No. 1 height control tube, then temporarily install the No. 1 height control tube to the control valve and control accumulator with the union bolt and union nut.

    2. A01WSSNE01
      *1 Fulcrum Length
      *2 No. 1 Height Control Tube

      Using a union nut wrench, install the No. 1 height control tube.

      Torque:
      without union nut wrench
      44 N*m  { 450 kgf*cm, 33 ft.*lbf }
      with union nut wrench
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).

      • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

    3. A01WPVUE04
      *1 No. 1 Height Control Tube

      Tighten the union bolt.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  9. BLEED AIR FROM SUSPENSION FLUID

    Click here

  10. CHECK FLUID LEVEL IN RESERVOIR

    Click here

  11. INSPECT FOR SUSPENSION FLUID LEAK

    Click here

  12. INSTALL HEIGHT CONTROL CYLINDER BRACKET ASSEMBLY


    1. Install the 3 brackets with the 6 bolts.

      A01WSVT
      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

  13. INSTALL SIDE STEP ASSEMBLY

    Click here

  14. INSTALL FRONT FENDER MUDGUARD LH

    Click here

  15. INSTALL HEIGHT CONTROL UNIT PROTECTOR ASSEMBLY LH


    1. Install the protector with the 7 bolts.

      A01WR5Z
      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }