DAMPING FORCE CONTROL ACTUATOR(for Front Side) REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedures for the RH side and LH side.

  • The procedures listed below are for the LH side.

PROCEDURE


  1. REMOVE HEIGHT CONTROL UNIT PROTECTOR ASSEMBLY LH


    1. Remove the 7 bolts and protector.

      A01WR5Z

  2. REMOVE FRONT FENDER MUDGUARD LH

    Click here

  3. REMOVE SIDE STEP ASSEMBLY

    Click here

  4. REMOVE HEIGHT CONTROL CYLINDER BRACKET ASSEMBLY


    1. Remove the 6 bolts and 3 brackets from the frame.

      A01WSVT

  5. DISCHARGE SUSPENSION FLUID PRESSURE


    1. Connect a hose to the bleeder plug for the shock absorber control valve and loosen the bleeder plug.

    2. Discharge the suspension fluid pressure.

      Tech Tips

      Make sure to discharge the suspension fluid pressure from the front and rear damping force control actuators on the left and right sides.

    3. After the fluid pressure has dropped and oil has drained out, tighten the bleeder plug and remove the hose.

      Torque:
      8.3 N*m  { 85 kgf*cm, 73 in.*lbf }

  6. REMOVE NO. 1 HEIGHT CONTROL TUBE LH


    1. A01WPVUE04
      *1 No. 1 Height Control Tube

      Remove the union bolt and gasket from the front No. 1 suspension control accumulator.

    2. A01WTN6

      Using a union nut wrench, remove the No. 1 control tube from the shock absorber control valve.

  7. REMOVE FRONT NO. 1 SUSPENSION CONTROL ACCUMULATOR ASSEMBLY LH

    A01WRSH

    1. Remove the 2 bolts and No. 1 suspension control accumulator from the vehicle.

  8. REMOVE FRONT NO. 2 SUSPENSION CONTROL ACCUMULATOR LH


    1. A01WQ3T

      Remove the No. 2 suspension control accumulator and O-ring from the front shock absorber control valve.

  9. REMOVE NO. 2 HEIGHT CONTROL TUBE LH


    1. Using a union nut wrench, disconnect the No. 2 height control tube from the No. 3 height control tube, shock absorber control valve and control valve.

    2. Remove the bolt and No. 2 height control tube.

      A01WVS3E03
      *1 No. 2 Height Control Tube LH
      *2 No. 3 Height Control Tube LH
      *3 Suspension Control Valve
      *4 Shock Absorber Control Valve

  10. DISCONNECT NO. 2 SUSPENSION CONTROL PRESSURE HOSE


    1. A01WTMYE01
      *1 Gasket
      *2 No. 2 Suspension Control Pressure Hose

      Remove the union bolt and gasket, then disconnect the No. 2 suspension control pressure hose from the shock absorber control valve.

  11. REMOVE FRONT SHOCK ABSORBER CONTROL VALVE ASSEMBLY LH


    1. A01WPG0

      Disconnect the connector.

    2. A01WUNJ

      Remove the 3 bolts and control valve.

    3. Remove the cap and bleeder plug.

  12. REMOVE FRONT NO. 3 SUSPENSION CONTROL ACCUMULATOR LH


    1. A01WWWP

      Remove the control accumulator from the control valve.

    2. Remove the O-ring and back-up ring from the accumulator.

  13. REMOVE FRONT SUSPENSION CONTROL VALVE ASSEMBLY LH


    1. A01WU8P

      Disconnect the control valve connector.

    2. A01WUFR

      Remove the 3 bolts and control valve.