AUTOMATIC TRANSMISSION ASSEMBLY REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  4. REMOVE PROPELLER SHAFT ASSEMBLY

    Click here

  5. REMOVE EXHAUST PIPE

    Click here

  6. REMOVE STARTER ASSEMBLY

    Click here

  7. REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  8. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

    Click here

  9. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Click here

  10. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  11. REMOVE NO. 2 ENGINE UNDER COVER

    Click here

  12. REMOVE OIL PAN PROTECTOR ASSEMBLY

    B00193S

    1. Remove the 4 bolts and oil pan protector assembly.

  13. REMOVE TRANSMISSION CASE COVER (w/ Cover)

    Click here

  14. DRAIN AUTOMATIC TRANSMISSION FLUID

    Click here

  15. DRAIN TRANSFER OIL

    Click here

  16. REMOVE FRONT FENDER APRON SEAL FRONT RH

    Click here

  17. REMOVE FRONT FENDER APRON SEAL REAR RH

    Click here

  18. DRAIN ENGINE COOLANT

    Click here

  19. REMOVE NO. 3 FRONT FLOOR HEAT INSULATOR

    Click here

  20. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY

    B001A63

    1. Remove the clip and pin and disconnect the floor shift gear shifting rod sub-assembly from the transmission control shaft lever.

  21. REMOVE NO. 1 MANIFOLD STAY

    Click here

  22. REMOVE NO. 2 MANIFOLD STAY

    Click here

  23. REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT


    1. B0019HKE01

      Using SST, hold the crankshaft.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021
    2. B001A40

      Remove the 6 drive plate and torque converter setting bolts.

      Tech Tips

      Turn the crankshaft to remove the 6 drive plate and torque converter setting bolts.

  24. DISCONNECT OIL COOLER TUBE


    1. B00187H

      Using a 17 mm union nut wrench, disconnect the 2 oil cooler tubes from the oil cooler tube union.

    2. B00191F

      Remove the 3 bolts and disconnect the oil cooler tube.

    3. Remove the bolt and transmission oil cooler tube clamp sub-assembly.

  25. DISCONNECT GROUND CABLE


    1. B001B2K

      Remove the bolt and disconnect the ground cable.

  26. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY


    1. B001A0N

      Support the transmission with a transmission jack. Lift the transmission slightly from the No. 3 frame crossmember sub-assembly.

      Note

      Support the oil pan bolts to prevent damage to the oil pan gasket.

  27. REMOVE NO. 2 FRAME CROSSMEMBER SUB-ASSEMBLY


    1. B0018TU

      Remove the engine mounting hole cover.

    2. B0019TL

      Remove the 4 bolts of the rear No. 1 engine mounting insulator.

    3. B001AR9

      Remove the 4 nuts, 4 bolts and No. 2 frame crossmember sub-assembly.

  28. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR


    1. B0018AL

      Remove the 2 bolts and engine mounting heat insulator.

    2. Remove the 4 bolts and rear No. 1 engine mounting insulator from the transmission.

  29. DISCONNECT WIRE HARNESS AND CONNECTOR


    1. B0019SH

      Tilt the transmission downward.

      Note


      • Support the oil pan bolts to prevent damage to the oil pan gasket.


      • Make sure the cooling fan does not contact the fan shroud.

    2. B001A01

      Disconnect the transfer breather hose sub-assembly from the automatic transmission assembly.

    3. Detach the 6 clamps, 2 hose plugs and disconnect the transfer breather hose sub-assembly.

    4. Disconnect the park/neutral position switch connector, 2 transmission wire connectors and 3 transfer control connectors.

      B0019X3

      Tech Tips

      Detach the claw, pull the lever, and then disconnect the transmission wire connector.

    5. Detach the 17 clamps and disconnect the wire harness.

  30. REMOVE TRANSFER ASSEMBLY

    Click here

  31. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

    B0019EW

    1. Remove the 10 bolts and automatic transmission assembly.

      Note

      Do not use excess force to pry off the automatic transmission assembly.

  32. REMOVE WIRE HARNESS CLAMP BRACKET


    1. Remove the 11 bolts and 11 wire harness clamp brackets.

      B0019VL

  33. REMOVE TORQUE CONVERTER ASSEMBLY


    1. B001AUAE01
      Text in Illustration
      *a Matchmarks

      Put matchmarks on the automatic transmission case sub-assembly and the torque converter assembly.

    2. Remove the torque converter assembly from the automatic transmission assembly.

      Note

      Remove the torque converter assembly from the input shaft horizontally.

  34. INSPECT TORQUE CONVERTER ASSEMBLY

    Click here