STARTER INSTALLATION

CAUTION / NOTICE / HINT

Note


  • When replacing an injector (including interchanging injectors between cylinders) or common rail, replace the corresponding injection pipes with new ones.

  • w/ DPF

    When fuel lines are disconnected, air may enter the fuel lines, leading to engine starting trouble. Therefore, perform forced regeneration and bleed the air from the fuel lines Click here.

PROCEDURE


  1. INSTALL STARTER ASSEMBLY


    1. Install the starter assembly to the cylinder block sub-assembly with the 2 bolts.

      Torque:
      80 N*m  { 816 kgf*cm, 59 ft.*lbf }
    2. B001AYTE06
      Text in Illustration
      *a Yellow Mark

      Connect the 2 starter hoses to the starter hose bracket.

    3. Attach the harness clamp and connect the wire harness.

    4. Connect the starter wire with the nut.

      Torque:
      21 N*m  { 215 kgf*cm, 16 ft.*lbf }

    5. Connect the connector to the starter assembly.

  2. INSTALL EGR COOLER INSULATOR (w/ EGR System)

    Click here

  3. INSTALL FUEL COOLER ASSEMBLY (w/o DPF)

    Click here

  4. INSTALL EGR VALVE ASSEMBLY (w/ DPF)

    Click here

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.