STARTER REMOVAL

CAUTION / NOTICE / HINT

Note


  • When replacing an injector (including interchanging injectors between cylinders) or common rail, replace the corresponding injection pipes with new ones.

  • w/ DPF

    When fuel lines are disconnected, air may enter the fuel lines, leading to engine starting trouble. Therefore, perform forced regeneration and bleed the air from the fuel lines.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE EGR VALVE ASSEMBLY (w/ DPF)

    Click here

  4. REMOVE FUEL COOLER ASSEMBLY (w/o DPF)

    Click here

  5. REMOVE EGR COOLER INSULATOR (w/ EGR System)

    Click here

  6. REMOVE STARTER ASSEMBLY


    1. B001B15

      Detach the harness clamp and disconnect the wire harness.

    2. Disconnect the connector from the starter assembly.

    3. Remove the nut and disconnect the starter wire.

    4. B0019MB

      Disconnect the 2 starter hoses from the starter hose bracket.

    5. B0019WO

      Remove the 2 bolts and starter assembly from the cylinder block sub-assembly.