GLOW PLUG INSTALLATION

CAUTION / NOTICE / HINT

Note


  • When replacing an injector (including interchanging injectors between cylinders) or common rail, replace the corresponding injection pipes with new ones.

  • w/ DPF

    When fuel lines are disconnected, air may enter the fuel lines, leading to engine starting trouble. Therefore, perform forced regeneration and bleed the air from the fuel lines Click here.

PROCEDURE


  1. INSTALL GLOW PLUG ASSEMBLY


    1. Clean the glow plug assembly and glow plug hole.

    2. B0018NJE02
      Text in Illustration
      *a 12 Thread Roots

      Apply adhesive to 3 or more thread roots in the area shown in the illustration.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    3. Using a 10 mm deep socket wrench, install the 8 glow plug sub-assemblies.

      Torque:
      12 N*m  { 125 kgf*cm, 9 ft.*lbf }

  2. INSTALL NO. 1 GLOW PLUG CONNECTOR


    1. Install the 2 No. 1 glow plug connectors by uniformly tightening the 8 nuts.

      Torque:
      2.2 N*m  { 22 kgf*cm, 19 in.*lbf }

    2. Install the 8 glow plug screw grommets.

    3. Connect the 2 wire harnesses with the 2 nuts and 2 glow plug screw grommets.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  3. INSTALL INJECTION PIPES

    Click here

  4. INSTALL INTERCOOLER ASSEMBLY

    Click here

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.