CAUTION / NOTICE / HINT
Note
When replacing an injector assembly (including interchanging injector assemblies between cylinder sub-assembly) or common rail assembly, replace the corresponding injection pipe sub-assemblies with new ones.
w/ DPF
When fuel lines are disconnected, air may enter the fuel lines, leading to engine starting trouble. Therefore, perform forced regeneration and bleed the air from the fuel lines.
PROCEDURE
PRECAUTION
Note
After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
REMOVE INTERCOOLER ASSEMBLY
REMOVE INJECTION PIPES
REMOVE NO. 1 GLOW PLUG CONNECTOR
Remove the 2 glow plug screw grommets and 2 nuts, and disconnect the 2 wire harnesses.
| *a | RH |
| *b | LH |
Remove the 8 glow plug screw grommets, 8 nuts and 2 No. 1 glow plug connectors.
REMOVE GLOW PLUG ASSEMBLY
| *a | RH |
| *b | LH |
Using a 10 mm deep socket wrench, remove the 8 glow plug assemblies.
Tech Tips
Before removing the glow plug assemblies, thoroughly clean off all dirt, sand, etc.