OIL PUMP REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. REMOVE FRONT BUMPER COVER

    Click here

  3. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. REMOVE TRANSMISSION OIL COOLER AIR DUCT

    Click here

  6. REMOVE RADIATOR SIDE DEFLECTOR LH

    Click here

  7. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  8. REMOVE FRONT FENDER APRON SEAL FRONT LH

    Click here

  9. REMOVE FRONT FENDER APRON SEAL FRONT RH

    Click here

  10. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  11. REMOVE NO. 2 ENGINE UNDER COVER

    Click here

  12. DRAIN ENGINE OIL

    Click here

  13. DRAIN ENGINE COOLANT

    Click here

  14. REMOVE V-BANK COVER SUB-ASSEMBLY

    Click here

  15. REMOVE AIR CLEANER HOSE ASSEMBLY

    Click here

  16. REMOVE AIR CLEANER ASSEMBLY

    Click here

  17. REMOVE RADIATOR ASSEMBLY

    Click here

  18. DISCONNECT ENGINE WIRE


    1. Engine Room LH Side:


      1. B0019ZK

        Remove the engine room relay block cover.

      2. Disconnect the 2 connectors and 2 clips from the engine room junction block.

      3. B0019WU

        w/ Secondary Air Injection System:

        Disconnect the 4 air injection control driver connectors and wire harness clamp.

      4. B001AMJ

        Disconnect the injector connector.

      5. Disconnect the 4 ignition coil connectors.

      6. Disconnect the 2 VVT sensor connectors.

      7. Disconnect the 4 clamps.

      8. Remove the 2 bolts and ground wire.

      9. Disconnect the noise filter connector.

      10. B00194G

        Disconnect the engine coolant temperature sensor connector.

      11. Disconnect the 2 camshaft timing oil control valve connectors.

      12. Disconnect the camshaft position sensor connector.

      13. Disconnect the 3 clamps.

      14. Disconnect the cooler compressor connector.

    2. B0019CT

      Engine Room RH Side:


      1. Disconnect the 2 camshaft timing oil control valve connectors.

      2. Disconnect the 4 ignition coil connectors.

      3. Disconnect the injector connector.

      4. Disconnect the 2 VVT sensor connectors.

      5. Disconnect the noise filter connector.

      6. Remove the 2 bolts and ground wire.

      7. w/ Secondary Air Injection System:

        Disconnect the 2 air pump connectors.

      8. Disconnect the throttle position sensor and throttle control motor connector.

      9. Disconnect the 5 clamps.

  19. DISCONNECT AIR PUMP HOSE AND WIRE HARNESS (w/ Secondary Air Injection System)


    1. B001AJSE06
      *1 No. 3 Air Hose
      *2 No. 2 Air Hose

      Disconnect the No. 2 and No. 3 air hoses.

    2. Disconnect the 2 clamps.

  20. REMOVE WATER PIPE AND HOSE SUB-ASSEMBLY


    1. B00197U

      Remove the 2 bolts and disconnect the hose. Then remove the water pipe and hose sub-assembly.

  21. DISCONNECT COOLER COMPRESSOR ASSEMBLY


    1. B0019X2

      Remove the 3 bolts, nut and stud bolt, and disconnect the cooler compressor.

      Tech Tips

      It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.

  22. DISCONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY


    1. B0019PCE13
      *1 LH Side:
      *2 RH Side:

      Remove the 2 bolts and disconnect the fuel tube.

  23. REMOVE OIL FILTER ELEMENT

    Click here

  24. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  25. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY

    Click here

  26. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY (w/ Oil Cooler)


    1. B001A2C

      Remove the 3 bolts.

    2. Disconnect the 4 hoses and remove the water by-pass pipe.

  27. REMOVE NO. 1 OIL COOLER BRACKET (w/ Oil Cooler)

    Click here

  28. REMOVE OIL FILTER BRACKET (w/ Oil Cooler)

    Click here

  29. REMOVE OIL FILTER BRACKET (w/o Oil Cooler)


    1. B001AC8

      Remove the 2 bolts, 2 nuts and oil filter bracket.

    2. B00192X

      Remove the 2 O-rings.

  30. REMOVE INTAKE MANIFOLD

    Click here

  31. DISCONNECT VANE PUMP ASSEMBLY


    1. B0019IP

      Disconnect the 2 clamps and power steering oil pressure switch connector.

    2. B00184F

      Remove the 2 bolts and disconnect the vane pump.

  32. DISCONNECT OIL COOLER PIPE ASSEMBLY

    Click here

  33. REMOVE GENERATOR ASSEMBLY


  34. REMOVE NO. 1 WATER BY-PASS HOSE


    1. B0019LA

      Remove the No. 1 water by-pass hose by disconnecting the hose from the water inlet housing and front water by-pass joint.

  35. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY


    1. B001A10

      w/ Secondary Air Injection System:

      Remove the bolt and disconnect the air tube.

    2. Disconnect the 2 hoses.

    3. B0019VQ

      Remove the 2 bolts and water by-pass pipe.

  36. REMOVE FRONT WATER BY-PASS JOINT


    1. B001B1E

      Disconnect the No. 2 water by-pass hose from the water by-pass joint.

    2. Remove the 4 nuts, water by-pass joint and 2 gaskets.

  37. REMOVE NO. 2 ENGINE COVER

    Click here

  38. REMOVE NO. 1 ENGINE COVER

    Click here

  39. REMOVE AIR PIPE SUB-ASSEMBLY (w/ Secondary Air Injection System)


    1. B0018FI

      Remove the bolt, disconnect the 2 hoses, and remove the air pipe.

  40. REMOVE WATER INLET HOUSING


    1. B001AUN

      Remove the 3 bolts, water inlet housing and gasket.

  41. REMOVE WATER PUMP PULLEY


    1. B0018T8E01

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Remove the 4 bolts and water pump pulley.

  42. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. B001A1Z

      Remove the bolt and idler pulley.

  43. REMOVE FLUID COUPLING BRACKET


    1. B0019GT

      Remove the 4 bolts and fluid coupling bracket.

  44. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. B001A8F

      Remove the standard bolt, 6 mm hexagon wrench bolt and belt tensioner.

  45. REMOVE IGNITION COIL ASSEMBLY


    1. Remove the 8 bolts and 8 ignition coils.

  46. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH


    1. B0019BH

      Remove the 14 bolts, seal washer, cylinder head cover and gasket.

      Tech Tips

      Make sure the removed parts are returned to the same places they were removed from.

    2. B001ATL

      Remove the 5 gaskets from the camshaft bearing caps (No. 2, No. 3).

  47. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH


    1. B0019BN

      Remove the bolt and noise filter.

    2. B0018DZ

      Remove the 14 bolts, seal washer, cylinder head cover and gasket.

      Tech Tips

      Make sure the removed parts are returned to the same places they were removed from.

    3. B001A91

      Remove the 5 gaskets from the camshaft bearing caps (No. 1, No. 3).

  48. REMOVE SPARK PLUG TUBE GASKET

    Click here

  49. REMOVE CRANKSHAFT PULLEY


    1. B00185JE13
      *1 Hold
      *2 Turn

      Using SST, loosen the crankshaft pulley set bolt until 2 or 3 threads are engaged.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021
    2. B001AJ5E01
      *1 Hold
      *2 Turn

      Using the pulley set bolt and SST, remove the crankshaft pulley.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05010, 09954-05011 )

  50. DISCONNECT WIRE HARNESS CLAMP BRACKET


    1. B001AUD

      Remove the bolt and disconnect the bracket.

  51. REMOVE CRANKSHAFT TIMING GEAR KEY


    1. B0018E2

      Using a screwdriver, remove the timing gear key from the crankshaft.

  52. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. B0018YVE01
      *1 Nut

      Remove the 28 bolts and nut shown in the illustration.

    2. B001ACM

      Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver as shown in the illustration.

      Note

      Be careful not to damage the contact surfaces of the cylinder head, cylinder block and chain cover.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B00189Z

      Remove the oil pump gasket from the cylinder block.

    4. B001A3F

      Remove the O-ring from the oil pan.

  53. REMOVE WATER INLET PIPE


    1. B001A09

      Remove the water inlet pipe.

    2. Remove the 2 O-rings from the water inlet pipe.