WATER PUMP INSTALLATION

PROCEDURE


  1. INSTALL ENGINE WATER PUMP ASSEMBLY


    1. B001B2NE08

      Install a new gasket and the engine water pump assembly with the 8 bolts shown in the illustration.

      Torque:
      for bolt A
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }
      for bolt B
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }
      for bolt C
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      Standard Bolt
      Item Length Thread Diameter
      Bolt A 80 mm (3.15 in.) 10 mm (0.394 in.)
      Bolt B 70 mm (2.76 in.) 8 mm (0.315 in.)
      Bolt C 25 mm (0.984 in.) 8 mm (0.315 in.)

  2. INSTALL WATER PUMP PULLEY


    1. B001B2YE02

      Temporarily install the pulley with the 4 bolts.

    2. Using SST, hold the pulley and tighten the 4 bolts.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  3. INSTALL WATER INLET HOUSING


    1. Install a new gasket to the water pump.

    2. B001B36E08
      *1 RH Side
      *2 Front
      *3 No. 3 Water By-pass Hose

      Install the water inlet housing with the 3 bolts and connect the No. 3 water by-pass hose.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Install the hose so that the direction of the hose clamp is as indicated in the illustration.

    3. B001875E01
      *1 RH Side
      *2 Front

      w/ Secondary Air Injection System:

      Install the air tube bracket bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Connect the No. 5 water by-pass hose.

      Tech Tips

      Install the hose so that the direction of the hose clamp is as indicated in the illustration.

    5. B001A9VE04
      *1 No. 3 Air Hose
      *2 No. 2 Air Hose

      w/ Secondary Air Injection System:


      1. Connect the air pump connector clamp holder.

      2. Attach the wire harness clamp.

      3. Connect the air pump connector.

      4. Connect the No. 2 and No. 3 air hoses.

  4. CONNECT NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY (w/ Oil Cooler)

    B001ANOE01
    *1 Upper
    *2 Front

    1. Connect the water by-pass pipe with water hose.

      Tech Tips

      Install the hose so that the direction of the hose clamp is as indicated in the illustration.

    2. Install the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Connect the No. 6 water by-pass hose.

  5. INSTALL NO. 1 WATER BY-PASS HOSE

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  6. INSTALL FAN SHROUD

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  7. INSTALL NO. 1 RADIATOR HOSE

  8. INSTALL NO. 2 RADIATOR HOSE

  9. INSTALL AIR CLEANER ASSEMBLY

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  10. INSTALL AIR CLEANER HOSE ASSEMBLY

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  11. ADD ENGINE COOLANT

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  12. INSPECT FOR COOLANT LEAK

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  13. INSTALL UPPER RADIATOR SUPPORT SEAL

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  14. INSTALL V-BANK COVER SUB-ASSEMBLY

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  15. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  16. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

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  17. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

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