INTAKE MANIFOLD INSTALLATION

PROCEDURE


  1. INSTALL WIRE HARNESS CLAMP BRACKET


    1. B001B42

      Install the 2 wire harness clamp brackets with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  2. INSTALL PURGE VSV


    1. B001ARH

      Connect the purge line hose to the intake manifold.

    2. Install the purge VSV to the intake manifold with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  3. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)


    1. B0019KM

      Install the vacuum switching valve to the intake manifold with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    2. Connect the 2 vacuum hoses to the vacuum switching valve.

  4. INSTALL THROTTLE BODY ASSEMBLY


    1. B001ACHE05
      *1 Groove
      *2 Protrusion
      *3 Surge Tank Side
      *4 Throttle Body Side

      Align the protrusion of a new gasket with the groove of the intake manifold, and install the gasket.

    2. B001ASM

      Install the throttle body with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  5. INSTALL NO. 2 V-BANK COVER BRACKET SUB-ASSEMBLY


    1. B00187N

      Install the bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  6. INSTALL V-BANK COVER BOLT


    1. B0019NB

      Install the cover bolt to the intake manifold.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  7. INSTALL NO. 1 V-BANK COVER BRACKET


    1. B0018CT

      Install the bracket with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  8. INSTALL VENTILATION HOSE ASSEMBLY


    1. B001AD9E03

      Install the ventilation hose to the intake manifold with the 2 bolts.

      Torque:
      for bolt A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      for bolt B
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  9. INSTALL INTAKE MANIFOLD


    1. B0018M2

      Place 2 new gaskets on the intake manifold.

    2. Place the intake manifold on the cylinder head.

    3. B001B50

      Install and uniformly tighten the 8 bolts and 2 nuts in several steps.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    4. B001AU5

      Install the wire bracket to the intake manifold with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    5. B00185M

      Connect the 3 wire clamps to the 3 wire brackets.

    6. B0018K6

      Install the No. 3 engine cover.

    7. B0019LH

      Install the No. 1 engine cover sub-assembly.

    8. B001ALP

      Connect the purge VSV connector.

    9. Connect the purge line hose to the purge VSV.

    10. Connect the vacuum switching valve connector (for ACIS).

    11. B0019WM

      Connect the No. 1 ventilation hose.

    12. B00185L

      Connect the 2 water by-pass hoses.

    13. Connect the throttle body connector.

    14. B001B5E

      Connect the ventilation hose to the ventilation pipe of the cylinder head cover LH and RH.

  10. INSTALL AIR CLEANER HOSE ASSEMBLY


    1. B0019ZWE02
      *1 Protrusion
      *2 Groove

      Install the air cleaner hose so that the protrusion of the air cleaner cap aligns with the groove of the hose as shown in the illustration.

    2. Tighten the 2 clamps.

      Torque:
      2.5 N*m  { 25 kgf*cm, 22 in.*lbf }

    3. Connect the vacuum hose.

    4. Connect the No. 2 ventilation hose.

  11. ADD ENGINE COOLANT

    Click here

  12. INSPECT FOR COOLANT LEAK

    Click here

  13. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  14. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

    Click here

  15. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Click here

  16. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  18. CHECK THROTTLE BODY ASSEMBLY

    Click here

  19. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here

  20. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here