INTAKE MANIFOLD REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  4. REMOVE V-BANK COVER SUB-ASSEMBLY

    Click here

  5. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  6. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

    Click here

  7. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Click here

  8. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  9. DRAIN ENGINE COOLANT

    Click here

  10. REMOVE AIR CLEANER HOSE ASSEMBLY


    1. B0018X6

      Disconnect the vacuum hose and No. 2 ventilation hose.

    2. Loosen the 2 hose clamps.

    3. Remove the air cleaner hose.

  11. REMOVE INTAKE MANIFOLD


    1. B001B5E

      Disconnect the ventilation hose from the ventilation pipe of the cylinder head cover LH and RH.

    2. B00185L

      Disconnect the 2 water by-pass hoses.

    3. Disconnect the throttle body connector.

    4. B0019WM

      Disconnect the No. 1 ventilation hose.

    5. B001ALP

      Disconnect the purge VSV connector.

    6. Disconnect the purge line hose from the purge VSV.

    7. Disconnect the vacuum switching valve connector (for ACIS).

    8. B0019LH

      Remove the No. 1 engine cover sub-assembly.

    9. B0018K6

      Remove the No. 3 engine cover.

    10. B00185M

      Disconnect the 3 wire clamps from the 3 wire brackets.

    11. B001AU5

      Remove the bolt and wire bracket from the intake manifold.

    12. B001B50

      Remove the 2 nuts, 8 bolts, intake manifold and 2 gaskets.

  12. REMOVE VENTILATION HOSE ASSEMBLY


    1. B0018ST

      Remove the 2 bolts and ventilation hose from the intake manifold.

  13. REMOVE NO. 1 V-BANK COVER BRACKET


    1. B0018CT

      Remove the 2 bolts and bracket.

  14. REMOVE V-BANK COVER BOLT


    1. B0019NB

      Remove the cover bolt from the intake manifold.

  15. REMOVE NO. 2 V-BANK COVER BRACKET SUB-ASSEMBLY


    1. B00187N

      Remove the bolt and bracket.

  16. REMOVE THROTTLE BODY ASSEMBLY


    1. B001ASME01

      Remove the 4 bolts, throttle body and gasket.

  17. REMOVE VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)


    1. B0019KM

      Disconnect the 2 vacuum hoses from the vacuum switching valve.

    2. Remove the bolt and vacuum switching valve.

  18. REMOVE PURGE VSV


    1. B001ARH

      Disconnect the purge line hose from the intake manifold.

    2. Remove the bolt and purge VSV.

  19. REMOVE WIRE HARNESS CLAMP BRACKET


    1. B001B42

      Remove the 2 bolts and 2 wire harness clamp brackets.