FUEL COOLER(for Engine Room Side) INSTALLATION

PROCEDURE

1. CONNECT NO. 7 WATER BY-PASS HOSE

   
   
   1. 

      Text in Illustration

      *a

      Marking

      Connect the water by-pass hose to the fuel cooler.

      Tech Tips

      
      

      • Align the alignment marks and connect the hose.

      • Align the pinching portion of the clamp with the hose alignment mark and connect the hose.

2. INSTALL FUEL COOLER ASSEMBLY

   
   

   1. 

      Install the fuel cooler with the 2 bolts.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

3. CONNECT NO. 3 FUEL HOSE

   
   

   1. 

      Connect the fuel hose to the fuel cooler.

      Tech Tips

      
      

      • Align the alignment marks and connect the hose.

      • Align the pinching portion of the clamp with the hose alignment mark and connect the hose.

4. CONNECT NO. 6 WATER BY-PASS HOSE

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5. INSTALL NO. 4 NOZZLE LEAKAGE PIPE

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6. INSTALL NO. 3 NOZZLE LEAKAGE PIPE

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7. INSTALL EGR COOLER INSULATOR (w/ EGR System)

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8. INSTALL EGR VALVE ASSEMBLY WITH EGR COOLER (w/ EGR System)

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9. INSTALL EGR PIPE INSULATOR (w/ EGR System)

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10. INSTALL INTAKE MANIFOLD INSULATOR (w/ EGR System)

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11. INSTALL NO. 3 INTAKE MANIFOLD

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12. CONNECT NO. 2 ENGINE WIRE

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13. INSTALL INTAKE PIPE

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14. INSTALL NO. 2 INTAKE MANIFOLD INSULATOR

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15. INSTALL NO. 1 INTAKE MANIFOLD INSULATOR

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16. INSTALL COMMON RAIL ASSEMBLY LH AND RH

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