FUEL PUMP DISASSEMBLY

CAUTION / NOTICE / HINT

Note

Do not disconnect the hoses indicated in the illustration.

B00185HE04
Text in Illustration
*a for Single Tank Type *b for Double Tank Type

PROCEDURE


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

    Click here

  2. REMOVE NO. 1 FUEL SUB-TANK (for Single Tank Type)


    1. A01WU5U

      Disconnect the fuel pump connector.

    2. A01WV7QE06
      Text in Illustration
      *a Jet Pump

      Disconnect the jet pump from the No. 1 fuel sub-tank.

    3. Using a small screwdriver, detach the claw from the No. 1 fuel sub-tank.

      Tech Tips

      Tape the screwdriver tip before use.

    4. Detach the tube from the 2 clamps on the No. 1 fuel sub-tank.

    5. A01WVKS

      Using a screwdriver, detach the 3 claws from the claw holes.

      Note

      Do not damage the No. 1 fuel sub-tank.

      Tech Tips

      Tape the screwdriver tip before use.

    6. A01WSP4

      Using a screwdriver, detach the 3 claws from the claw holes and remove the No. 1 fuel sub-tank.

      Note

      Do not damage the No. 1 fuel sub-tank.

      Tech Tips

      Tape the screwdriver tip before use.

  3. REMOVE NO. 1 FUEL SUB-TANK (for Double Tank Type)


    1. A01WU5U

      Disconnect the fuel pump connector.

    2. A01WQ5KE02
      Text in Illustration
      *a Jet Pump

      Disconnect the jet pump (labeled A) from the No. 1 fuel sub-tank.

    3. Disconnect the jet pump (labeled B) from the No. 1 fuel sub-tank.


      1. Using a small screwdriver, detach the claw from the No. 1 fuel sub-tank.

        Tech Tips

        Tape the screwdriver tip before use.

    4. A01WQ8V

      Using a screwdriver, detach the 3 claws from the claw holes.

      Note

      Do not damage the No. 1 fuel sub-tank.

      Tech Tips

      Tape the screwdriver tip before use.

    5. A01WSP4

      Using a screwdriver, detach the 3 claws from the claw holes.

      Note

      Do not damage the No. 1 fuel sub-tank.

      Tech Tips

      Tape the screwdriver tip before use.

  4. REMOVE FUEL PUMP


    1. A01WTUFE03
      Text in Illustration
      *1 Fuel Filter Case

      Using a screwdriver, detach the 5 claws from the claw holes and disconnect the fuel pump from the fuel filter case.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A01WPMP

      Disconnect the fuel pump wire harness connector from the fuel pump to remove it.

    3. A01WS2NE06
      Text in Illustration
      *1 O-Ring
      *2 Spacer

      Remove the O-ring and spacer from the fuel pump.

  5. REMOVE FUEL MAIN VALVE ASSEMBLY


    1. A01WWZ3E02
      Text in Illustration
      *1 Fuel Filter Case
      *2 O-Ring

      Remove the fuel main valve from the fuel filter case.

    2. Remove the 2 O-rings from the fuel main valve.

  6. REMOVE NO. 1 FUEL SUCTION SUPPORT


    1. A01WUNH

      Detach the 2 claws from the claw holes to remove the No. 1 fuel suction support.