FUEL INJECTOR INSTALLATION

PROCEDURE


  1. INSTALL FUEL INJECTOR ASSEMBLY


    1. B001AA6E05
      Text in Illustration
      *a Fuel Delivery Pipe RH

      Attach the 3 clamps to install the No. 6 wire harness to the delivery pipe RH.

    2. B00188GE04
      Text in Illustration
      *a Fuel Delivery Pipe LH

      Attach the 3 clamps to install the No. 7 wire harness to the delivery pipe LH.

    3. B001AMUE09
      Text in Illustration
      *1 O-Ring

      Apply gasoline or spindle oil to a new O-ring and install it to the injector.

      Note

      Make sure that there is no damage or foreign material in the groove of the injector when installing the O-ring.

    4. B001AB0

      Connect the injector connector.

    5. B001ACIE03
      Text in Illustration
      *a CORRECT
      *b INCORRECT

      Install the injector to the delivery pipe as shown in the illustration.

      Note


      • Make sure that there are no scratches or foreign matter in or around the insertion hole of the delivery pipe.

      • When inserting the injector, be careful not to damage the O-ring.

      • Attach the part of the injector labeled B between the parts of the delivery pipe labeled A.

    6. Check that each injector is installed to the delivery pipe facing the direction shown in the illustration.

      B0018L7E04
      Text in Illustration
      *a Fuel Delivery Pipe RH *b Fuel Delivery Pipe LH

  2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY LH


    1. B0019UL
      Text in Illustration
      *1 Fuel Delivery Pipe
      *2 Fuel Injector
      *a CORRECT
      *b INCORRECT

      Install the 2 delivery pipe spacers and 4 insulators to the cylinder head LH.

    2. Install the delivery pipe (with injectors) to the cylinder head LH.

    3. Install the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note

      B0018IDE06

      Make sure that the part of the injector labeled B is between the parts of the delivery pipe labeled A.

    4. Connect the No. 7 wire harness connector.

  3. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY RH


    1. B001AYZ

      Install the 2 delivery pipe spacers and 4 insulators to the cylinder head RH.

    2. Install the delivery pipe (with injectors) to the cylinder head RH.

    3. Install the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note

      B0018IDE06

      Make sure that the part of the injector labeled B is between the parts of the delivery pipe labeled A.

      Text in Illustration
      *1 Fuel Delivery Pipe
      *2 Fuel Injector
      *a CORRECT
      *b INCORRECT
    4. B0018O5

      Connect the No. 6 wire harness connector.

    5. Connect the ventilation hose.

  4. CONNECT NO. 1 FUEL HOSE


    1. B0019LC

      Connect the No. 1 fuel hose to the fuel delivery pipe LH Click here.

  5. CONNECT NO. 1 FUEL TUBE


    1. B00197L

      LH Side:

      Connect the No. 1 fuel tube to the delivery pipe LH Click here.

    2. B001B0U

      RH Side:

      Connect the No. 1 fuel tube to the delivery pipe RH (for metallic type) Click here.

  6. CONNECT NO. 2 FUEL TUBE


    1. B0018EB

      Connect the No. 2 fuel tube to the fuel pressure regulator Click here.

  7. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. B0019LH

      Install the No. 1 engine cover sub-assembly.

  8. INSTALL NO. 3 ENGINE COVER


    1. B0018K6

      Install the No. 3 engine cover.

  9. INSTALL AIR CLEANER HOSE ASSEMBLY

    Click here

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  11. INSPECT FOR FUEL LEAK


    1. Connect the intelligent tester to the DLC3.

    2. Turn the engine switch on (IG) and intelligent tester on.

      Note

      Do not start the engine.

    3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump Speed Control.

    4. Check that there are no fuel leaks after doing maintenance anywhere on the fuel system.

  12. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here

  13. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here