FUEL SUB TANK REMOVAL

PROCEDURE


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE SPARE TIRE

  5. REMOVE TAILPIPE ASSEMBLY

    Click here

  6. REMOVE SPARE WHEEL CARRIER CROSSMEMBER AND SPARE WHEEL CARRIER BRACKET


    1. Remove the bolt labeled A, and then loosen the 4 bolts labeled B.

      B0019KGE03

    2. Slightly raise the spare wheel carrier crossmember, and then remove the 6 bolts labeled C, spare wheel carrier crossmember and 2 brackets.

  7. REMOVE NO. 1 SPARE WHEEL STOPPER


    1. B0018BK

      Remove the 2 bolts and spare wheel stopper.

  8. REMOVE FUEL TANK CAP ASSEMBLY

  9. DISCONNECT FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. B001A52E03
      Text in Illustration
      *a except G.C.C. Countries
      *b for G.C.C. Countries

      except G.C.C. Countries:

      Disconnect the 2 fuel tank evaporation vent tubes.

    2. for G.C.C. Countries:

      Disconnect the fuel tank evaporation vent tube.

  10. DISCONNECT FUEL HOSE


    1. B0018GYE03
      Text in Illustration
      *a except G.C.C. Countries
      *b for G.C.C. Countries

      Disconnect the fuel hose.

  11. DISCONNECT FUEL TANK BREATHER HOSE


    1. B0019WP

      Disconnect the breather hose from the filler pipe.

  12. DISCONNECT NO. 3 FUEL HOSE


    1. B001AYD

      Disconnect the fuel hose from the filler pipe.

  13. DISCONNECT FUEL TANK TO FILLER PIPE HOSE


    1. B001AR7

      Disconnect the hose from the filler pipe.

  14. REMOVE FUEL SUB TANK SUB-ASSEMBLY


    1. B0018CR

      Disconnect the floor No. 3 wire connector.

    2. Using a clip remover, detach the 3 wire harness clamps.

    3. Set an engine lifter underneath the fuel sub tank.

    4. B001868

      Remove the 2 bolts and disconnect the 2 fuel tank bands.

    5. Remove the fuel sub tank.

  15. REMOVE FLOOR NO. 3 WIRE


    1. B00183P

      Disconnect the sender gauge connector.

    2. Using a clip remover, detach the wire harness clamp.

  16. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. B0018XD

      Remove the 5 screws and sender gauge.

      Note

      Be careful not to bend the arm of the fuel sender gauge.

    2. Remove the gasket from the sender gauge.

  17. REMOVE FUEL HOSE


    1. B001ATDE02
      Text in Illustration
      *a except G.C.C. Countries
      *b for G.C.C. Countries

      Remove the fuel hose.

  18. REMOVE FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. B001A0TE02
      Text in Illustration
      *a except G.C.C. Countries
      *b for G.C.C. Countries

      except G.C.C. Countries:

      Remove the 2 fuel tank evaporation vent tubes.

    2. for G.C.C. Countries:

      Remove the fuel tank evaporation vent tube.

  19. REMOVE FUEL AND EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. B0018HJ

      Remove the 6 bolts and fuel and evaporation vent tube.

    2. Remove the gasket from the fuel and evaporation vent tube.

  20. REMOVE FUEL TANK BREATHER HOSE


    1. B001AW7

      Remove the breather hose from the fuel sub tank.

  21. REMOVE NO. 3 FUEL HOSE


    1. B0019K3

      Remove the fuel hose from the fuel sub tank.

  22. REMOVE FUEL TANK TO FILLER PIPE HOSE


    1. B0018QC

      Remove the hose from the fuel sub tank.