CYLINDER HEAD GASKET INSTALLATION

PROCEDURE


  1. INSPECT CYLINDER HEAD SET BOLT

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  2. INSPECT CYLINDER HEAD SUB-ASSEMBLY

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  3. INSTALL CYLINDER HEAD SUB-ASSEMBLY RH


    1. Clean the cylinder block with solvent.

    2. Set the piston of the No. 1 cylinder to slightly ATDC.

    3. B00197HE01
      *1 Front
      *2 Lot No.

      Place the cylinder head gasket on the cylinder block surface with the front face of the Lot No. stamp upward.

      Note


      • Be careful of the installation direction.

      • Make sure that no oil is on the front end (indicated by the arrows) of the cylinder head gasket.

    4. Place the cylinder head on the cylinder block.

      Tech Tips

      The cylinder head bolts are tightened in 3 progressive steps.

      Note


      • Ensure that no oil is on the mounting surface of the cylinder head.

      • Gently place the cylinder head in order not to damage the gasket with the bottom part of the head.

    5. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

    6. B001B4DE22

      Step 1:


      1. Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.

        Torque:
        36 N*m  { 367 kgf*cm, 27 ft.*lbf }
    7. B00191CE05
      *1 Front
      *2 Painted Mark

      Step 2:


      1. Mark each cylinder head bolt head with paint as shown in the illustration.

      2. Tighten the cylinder head bolts 90° in the sequence shown in step 1.

    8. Step 3:


      1. Tighten the cylinder head bolts another 90° in the sequence shown in step 1.

      2. Check that the painting marks are now facing rearward.

    9. B001AEZE20

      Uniformly install the 2 bolts in the sequence shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  4. INSTALL CYLINDER HEAD SUB-ASSEMBLY LH


    1. Clean the cylinder block with solvent.

    2. Set the piston of the No. 1 cylinder to slightly ATDC.

    3. B0019DWE01
      *1 Front
      *2 Lot No.

      Place the cylinder head gasket on the cylinder block surface with the front face of the Lot No. stamp upward.

      Note


      • Be careful of the installation direction.

      • Make sure that no oil is on the front end (indicated by the arrows) of the cylinder head gasket.

    4. Place the cylinder head on the cylinder block.

      Tech Tips

      The cylinder head bolts are tightened in 3 progressive steps.

      Note


      • Ensure that no oil is on the mounting surface of the cylinder head.

      • Gently place the cylinder head in order not to damage the gasket with the bottom part of the head.

    5. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

    6. B001A3PE26

      Step 1:


      1. Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.

        Torque:
        36 N*m  { 367 kgf*cm, 27 ft.*lbf }
    7. B00191CE05
      *1 Front
      *2 Painted Mark

      Step 2:


      1. Mark each cylinder head bolt head with paint as shown in the illustration.

      2. Tighten the cylinder head bolts 90° in the sequence shown in step 1.

    8. Step 3:


      1. Tighten the cylinder head bolts another 90° in the sequence shown in step 1.

      2. Check that the painted marks are now facing rearward.

    9. B0019O5E05

      Uniformly install the 2 bolts in the sequence shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  5. INSTALL VALVE STEM CAP

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  6. INSTALL VALVE LASH ADJUSTER ASSEMBLY

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  7. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

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  8. INSTALL CAMSHAFT


    1. Install the camshaft Click here.

  9. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY


    1. Install the exhaust manifold Click here.

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable from the cable is reconnected Click here.

  11. INSPECT FOR EXHAUST GAS LEAK

  12. INSPECT IGNITION TIMING

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  13. INSPECT ENGINE IDLE SPEED

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