CAMSHAFT REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. REMOVE FRONT BUMPER COVER

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  3. REMOVE V-BANK COVER SUB-ASSEMBLY

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  4. DISCHARGE FUEL SYSTEM PRESSURE

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  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  7. REMOVE NO. 2 ENGINE UNDER COVER

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  8. REMOVE FRONT FENDER APRON SEAL FRONT LH

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  9. REMOVE FRONT FENDER APRON SEAL FRONT RH

    Click here

  10. REMOVE TRANSMISSION OIL COOLER AIR DUCT

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  11. REMOVE RADIATOR SIDE DEFLECTOR LH

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  12. REMOVE FRONT FENDER MAIN SEAL LH

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  13. REMOVE FRONT FENDER MAIN SEAL RH

    Click here

  14. REMOVE FRONT WIPER ARM LH

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  15. REMOVE FRONT WIPER ARM RH

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  16. REMOVE HOOD TO COWL TOP SEAL

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  17. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  18. DRAIN ENGINE OIL

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  19. DRAIN ENGINE COOLANT

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  20. REMOVE AIR CLEANER HOSE ASSEMBLY

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  21. REMOVE AIR CLEANER ASSEMBLY

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  22. REMOVE NO. 1 RADIATOR HOSE

  23. REMOVE NO. 2 RADIATOR HOSE

  24. REMOVE FAN SHROUD

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  25. REMOVE RADIATOR ASSEMBLY

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  26. DISCONNECT ENGINE WIRE

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  27. DISCONNECT AIR PUMP HOSE AND WIRE HARNESS (w/ Secondary Air Injection System)

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  28. DISCONNECT WATER PIPE AND HOSE SUB-ASSEMBLY

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  29. DISCONNECT COOLER COMPRESSOR ASSEMBLY

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  30. DISCONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY

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  31. REMOVE OIL FILTER ELEMENT

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  32. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY

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  33. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY (w/ Oil Cooler)

    Click here

  34. REMOVE NO. 1 OIL COOLER BRACKET (w/ Oil Cooler)

    Click here

  35. REMOVE OIL FILTER BRACKET (w/ Oil Cooler)

    Click here

  36. REMOVE OIL FILTER BRACKET (w/o Oil Cooler)

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  37. REMOVE INTAKE MANIFOLD

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  38. DISCONNECT VANE PUMP ASSEMBLY

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  39. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  40. DISCONNECT OIL COOLER PIPE ASSEMBLY

    Click here

  41. REMOVE GENERATOR ASSEMBLY


  42. REMOVE NO. 1 WATER BY-PASS HOSE

    Click here

  43. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

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  44. REMOVE FRONT WATER BY-PASS JOINT

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  45. REMOVE NO. 2 ENGINE COVER

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  46. REMOVE NO. 1 ENGINE COVER

    Click here

  47. REMOVE AIR PIPE SUB-ASSEMBLY (w/ Secondary Air Injection System)

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  48. REMOVE WATER INLET HOUSING

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  49. REMOVE WATER PUMP PULLEY

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  50. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY

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  51. REMOVE FLUID COUPLING BRACKET

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  52. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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  53. REMOVE IGNITION COIL ASSEMBLY

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  54. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH

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  55. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH

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  56. REMOVE SPARK PLUG TUBE GASKET

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  57. REMOVE CRANKSHAFT PULLEY

    Click here

  58. DISCONNECT WIRE HARNESS CLAMP BRACKET

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  59. REMOVE WATER INLET PIPE

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  60. SET NO. 1 CYLINDER TO TDC/COMPRESSION

    Click here

  61. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY LH

    Click here

  62. REMOVE NO. 1 CHAIN TENSIONER SLIPPER LH

    Click here

  63. REMOVE NO. 1 CHAIN VIBRATION DAMPER LH

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  64. REMOVE NO. 1 CHAIN SUB-ASSEMBLY LH

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  65. REMOVE NO. 3 CHAIN TENSIONER ASSEMBLY

    Click here

  66. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY RH

    Click here

  67. REMOVE NO. 1 CHAIN TENSIONER SLIPPER RH

    Click here

  68. REMOVE NO. 1 CHAIN VIBRATION DAMPER RH

    Click here

  69. REMOVE NO. 1 CHAIN SUB-ASSEMBLY RH

    Click here

  70. REMOVE NO. 2 CHAIN TENSIONER ASSEMBLY

    Click here

  71. REMOVE CRANKSHAFT TIMING GEAR KEY

    Click here

  72. REMOVE CAMSHAFT BEARING CAP LH


    1. B001ARIE10
      *a Knock Pin

      Make sure that the knock pin of the camshaft is positioned as shown in the illustration.

    2. B001B5DE20

      Uniformly loosen and remove the 10 bearing cap bolts in the sequence shown in the illustration.

    3. B00191JE09

      Uniformly loosen and remove the 18 bearing cap bolts in the sequence shown in the illustration.

      Note

      Uniformly loosen the bolts while keeping the camshaft level.

    4. Remove the 6 bearing caps.

      Tech Tips

      Arrange the removed parts in the correct order.

    5. Remove the No. 3 and No. 4 camshafts.

      Tech Tips

      Arrange the removed parts in the correct order.

  73. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY LH


    1. B001A92

      Remove the camshaft housing by prying between the cylinder head and camshaft housing with a screwdriver.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Be careful not to damage the contact surfaces of the cylinder head and camshaft housing.

  74. REMOVE CAMSHAFT BEARING CAP RH


    1. B001AP1E09
      *1 Knock Pin

      Make sure that the knock pin of the camshaft is positioned as shown in the illustration.

    2. B0019AOE18

      Uniformly loosen and remove the 10 bearing cap bolts in the sequence shown in the illustration.

    3. B0018JIE10

      Uniformly loosen and remove the 18 bearing cap bolts in the sequence shown in the illustration.

      Note

      Uniformly loosen the bolts while keeping the camshaft level.

    4. Remove the 6 bearing caps.

      Tech Tips

      Arrange the removed parts in the correct order.

    5. Remove the No. 1 and No. 2 camshafts.

      Tech Tips

      Arrange the removed parts in the correct order.

  75. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY RH


    1. B00198P

      Remove the camshaft housing by prying between the cylinder head and camshaft housing with a screwdriver.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Be careful not to damage the contact surfaces of the cylinder head and camshaft housing.