BLACK OUT TAPE(for Rear Door) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedures for the RH side and LH side.

  • The procedures listed below are for the LH side.

  • When installing the No. 2 black out tape LH, No. 6 black out tape LH, upper inner black out tape LH, rear inner black out tape LH, and rear door front window frame moulding LH, heat the vehicle body, No. 2 black out tape LH, No. 6 black out tape LH, upper inner black out tape LH, rear inner black out tape LH, and rear door front window frame moulding LH using a heat light.

Standard
Item Temperature
Vehicle Body 40 to 60°C (104 to 140°F)
No. 2 Black Out Tape LH 20 to 30°C (68 to 86°F)
No. 6 Black Out Tape LH 20 to 30°C (68 to 86°F)
Upper Inner Black Out Tape LH 20 to 30°C (68 to 86°F)
Rear Inner Black Out Tape LH 20 to 30°C (68 to 86°F)
Rear Door Front Window Frame Moulding LH 20 to 30°C (68 to 86°F)

Note

Do not heat the vehicle body, No. 2 black out tape LH, No. 6 black out tape LH, upper inner black out tape LH, rear inner black out tape LH, and rear door front window frame moulding LH excessively.

PROCEDURE


  1. REPAIR INSTRUCTION


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Wipe off any tape adhesive residue with cleaner.

    2. Installation temperature


      1. When the ambient temperature is below 15°C (59°F), perform the installation procedure after warming the vehicle body surface (installation surface of the door frame) and tape up to between 20 and 30°C (68 and 86°F) using a heat light. When the ambient temperature is above 35°C (95°F), cool the vehicle body surface (installation surface of the door frame) and tape down to between 20 and 30°C (68 and 86°F) prior to installation.

        Tech Tips


        • The most appropriate temperature for installing the tape is 25°C (77°F).

        • When the temperature is low, the tape turns stiff and falls off easily. When the temperature is high, the tape loses elasticity.

    3. Before installation


      1. Make sure any dirt on and around the vehicle body surface where the tape will be installed (installation surface of the door frame) is removed, and that the surface is smooth. If the surface is rough or dirt remains when pressing the tape onto the surface, air will be trapped under the tape and result in a poor appearance.

        Tech Tips

        Spray water on the shop floor to settle any dust.

    4. Key points for handling the tape


      1. The tape bends and rolls up easily. Store the tape between flat pieces of cardboard or other similar objects and keep it dry and level.

        Note

        Do not bend the tape or leave it in high temperature places.

    5. Key points for the installation of the tape (how to use a squeegee and the installation procedure for flat surfaces)

      Note


      • Position the tape with a high level of accuracy to achieve a neat finish and to avoid peeling.

      • The tape cannot be reused because it deforms and will not fit after removal.


      1. To avoid air bubbles, slightly raise the part of the tape that is going to be applied so that its adhesive surface does not touch the vehicle body while applying the tape. Tilt the squeegee at 40 to 50° (for pressing forward) or 30 to 45° (for pulling) to the vehicle body surface and press the tape onto the vehicle body surface with a force of 20 to 30 N (2 to 3 kgf) at a constant slow speed of 3 to 7 cm (1.2 to 2.8 in.) per second.

        B001978E36
        Text in Illustration
        *A Pressing *B Pulling
        *1 Black Out Tape - -
        *a Sectional View *b Non-padded Side
        *c Padded Side *d Squeegee
        *e Release Paper - -

        Note

        Be sure to observe the specified pressing speed, force, and angle of the squeegee to avoid wrinkles or air bubbles.

        Tech Tips


        • Either angle of the squeegee (for pressing forward or for pulling) is acceptable.

        • Be sure to apply the tape while removing the release paper 10 to 20 mm (0.393 to 0.787 in.) from the edge of the squeegee.

    6. Key points for the installation of the tape (how to use a squeegee and the installation procedure for hemming surfaces)


      1. B0019SSE29
        Text in Illustration
        *a First
        *b Second
        *c Third
        *d Squeegee

        If it is difficult to press the tape, press it in several steps as shown in the illustration. Use your fingers or the padded surface of a squeegee to slowly apply the tape to the hem of the vehicle, especially for a small hem.

        Tech Tips

        When applying tape to the backside of a hem, remove the release paper and use your fingers or the padded surface of a squeegee.

    7. Key points for the installation of the tape (how to use a squeegee and the installation procedure for corners)


      1. Remove the release paper and apply the tape carefully with your fingers.

      2. Before applying the tape to each corner, heat the tape using a heat light and gradually apply it to avoid wrinkles on the tape and achieve a neat finish.

    8. Check after installation


      1. After completing the application, check if the tape is applied neatly. If the tape is not applied neatly, apply new tape.

        Note

        Do not reuse the tape.

  2. INSTALL REAR INNER BLACK OUT TAPE LH

    B001AAD

    1. Refer to the illustration to position a new rear inner black out tape.

    2. Remove the release paper and apply the tape.

  3. INSTALL UPPER INNER BLACK OUT TAPE LH

    B001ACQ

    1. Refer to the illustration to position a new upper inner black out tape.

    2. Remove the release paper and apply the tape.

  4. INSTALL NO. 6 BLACK OUT TAPE LH

    B001AAY

    1. Refer to the illustration to position a new No. 6 black out tape.

    2. Remove the release paper and apply the tape.

  5. INSTALL NO. 2 BLACK OUT TAPE LH

    B001AUQE06

    1. Refer to the illustration to position a new No. 2 black out tape.

      Standard
      Area Dimension
      A 2 to 4 mm (0.0787 to 0.158 in.)
      B 4 to 6 mm (0.158 to 0.236 in.)
      C 4 to 6 mm (0.158 to 0.236 in.)
      D 2 to 4 mm (0.0787 to 0.158 in.)

    2. Remove the release paper and apply the tape.

  6. INSTALL REAR DOOR WEATHERSTRIP LH

    Click here

  7. INSTALL REAR DOOR CHECK ASSEMBLY LH

    Click here

  8. INSTALL REAR DOOR NO. 2 FRAME GARNISH LH

    Click here

  9. INSTALL REAR DOOR FRAME GARNISH LH

    Click here

  10. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING LH

    Click here

  11. INSTALL REAR DOOR BELT MOULDING ASSEMBLY LH

    Click here

  12. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH

    Click here

  13. INSTALL REAR DOOR QUARTER WINDOW GLASS LH

    Click here

  14. INSTALL REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY LH

    Click here

  15. INSTALL REAR DOOR GLASS RUN LH

    Click here

  16. INSTALL REAR DOOR SERVICE HOLE COVER LH

    Click here

  17. INSTALL REAR SPEAKER SET

    Click here

  18. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP LH

    Click here

  19. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

    Click here

  20. INSTALL DOOR ASSIST GRIP COVER LH

    Click here

  21. INSTALL COURTESY LIGHT ASSEMBLY

    Click here

  22. INSTALL REAR DOOR TRIM COVER

    Click here

  23. INSTALL REAR DOOR UPPER ARMREST BASE PANEL LH

    Click here

  24. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG LH

    Click here

  25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  26. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here