HEADLIGHT ASSEMBLY REASSEMBLY

CAUTION / NOTICE / HINT

Note


  • Handle components indoors as much as possible to prevent foreign matter from entering and adhering to headlight assembly components.

  • Do not reuse parts which have reduced fastening ability due to thread damage.

  • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

  • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

  • Do not use solvent to clean components. Only clean them with a dry cloth.

  • When installing components, make sure that the wire harness is not pinched or pulled.

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL HEADLIGHT FAN LH

    Note

    When installing components, make sure that the wire harness is not pinched or pulled.


    1. Install the headlight fan LH with the 2 screws.

    2. B001AJK

      Connect the connector.

    3. Attach the connector clamp.

  2. INSTALL HEADLIGHT LEVELING MOTOR LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the headlight unit LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.


    1. Install the headlight leveling motor LH with the 2 screws.

    2. Move the headlight swivel motor LH as shown in the illustration to engage the gears.

    3. Install the screw and cover.

    4. B0019CF

      Attach the 2 claws to install the spherical step.

  3. INSTALL HEADLIGHT UNIT LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the headlight unit LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • When installing components, make sure that the wire harness is not pinched or pulled.


    1. Set the headlight unit LH to the horizontal and vertical aiming screw.

      B001943
    2. B0018L5

      While holding the headlight unit LH with one hand so that it does not fall over, tighten the horizontal and vertical aiming screw same number of rotations when removing it to connect the horizontal and vertical aiming screw.

    3. Lightly push the pivot collar to attach it.

      B0019Z1
    4. B0018L5

      Tighten the horizontal and vertical aiming screw 10 rotations.

    5. Install the center lens cover:


      1. Attach the claw to install the center lens cover.

      2. Install the screw.

    6. Install the inner lens cover:


      1. Attach the claw to install the center lens cover.

      2. Install the screw.

    7. Attach the 2 claws to install the headlight unit bezel.

      B001AEY

      Tech Tips

      If the horizontal and vertical aiming screws were loosened because the screwdriver was difficult to insert during removal of the headlight unit bezel, tighten the horizontal and vertical aiming screws by the number of rotations recorded when they were loosened.

      B0018L5

    8. Install the 2 screws.

    9. Connect the 4 connectors.

  4. INSTALL NO. 1 HEADLIGHT CLEARANCE LED UNIT LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the No. 1 headlight clearance LED unit LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • When installing components, make sure that the wire harness is not pinched or pulled.


    1. Install the No. 1 headlight clearance LED unit LH with the 9 screws.

    2. Connect the 2 connectors.

  5. INSTALL HEADLIGHT LENS GASKET


    1. B0019FN

      Clean the headlight lens gasket installation groove.

      Text in Illustration
      B0019VB Area to Clean

    2. Prepare 2 screwdrivers, fold a piece of peeling paper over the tip of each screwdriver and fix the pieces of peeling paper in place with tape.

      Tech Tips

      Use the peeling paper that is supplied with the headlight lens gasket.

    3. B001B0O

      Using scissors, cut the headlight lens gasket at a 90°.

    4. B0019SR

      Starting from the position shown in the illustration, set the headlight lens gasket into the straight groove clockwise until it meets the corner groove.

      Note

      Lightly set the gasket in place without pulling.

      Text in Illustration
      B0019VP Starting Point
    5. B00198W

      Set the headlight lens gasket into the corner groove and using 2 screwdrivers with their tips wrapped with peeling paper, push the gasket into the bottom of the groove.

      Text in Illustration
      B00199O Corner Groove
      B001B35 Headlight Lens Gasket
      B0019VB Peeling Paper

      Note


      • Lightly set the gasket in place without pulling.

      • If the headlight lens gasket is set while pulled, the gasket will be pushed up at the corner groove.

    6. Repeat the following order while working in a circle back to the starting point.


      1. Set headlight lens gasket into straight groove.

      2. Push into bottom of groove.

      3. Set into corner groove.

      4. Push into bottom of groove.

    7. B001AFVE01
      Text in Illustration
      *a 20 mm (0.7874 in.)
      B00199O Corner Groove

      Using scissors, cut the headlight lens gasket at a 45°angle at the starting point so that the gasket overlaps itself 20 mm (0.7874 in.) and set the gasket in place.

    8. Check the installation condition of the headlight lens gasket.

      OK
      Gasket not pushed up or protruding.
      No gap where gasket overlaps.

      Note

      Check the corners carefully since the gasket can easily become pushed up in those areas.

  6. INSTALL HEADLIGHT LENS LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the inner surface of the lens with bare hands.

    • If dirty, lightly wipe with a soft cloth.


    1. Clean the headlight lens gasket contact surface.

    2. B0019QC

      Set the headlight lens LH in place.

      Note

      Set the headlight lens LH in the middle of the headlight lens gasket as shown in the illustration.

      Text in Illustration
      B00186K Headlight Lens Gasket
      B001A8A Head Light Housing
      B0019VB Headlight Lens LH

    3. Check that the entire circumference of the headlight lens LH is positioned above the middle of the headlight lens gasket.

    4. Attach the claws in the following order to install the headlight lens LH: The claw D, 2 claws C, 2 claws B, and then claw A.

      B001A5XE02
      Text in Illustration
      *a Claw A *b Claw B
      *c Claw C *d Claw D

    5. Using a T20H "TORX" driver, install the 3 "TORX" screws.

    6. Install the 5 screws.

      B0019HLE01
      Text in Illustration
      *A Headlight Assembly LH Backside *B Headlight Assembly LH Surface

    7. Check the condition of the headlight lens gasket.

      OK
      Gasket contacts headlight lens LH and does not protrude out.

  7. INSTALL HEADLIGHT BRACKET LH


    1. Install the headlight bracket LH with the 2 screws.

  8. INSTALL HEADLIGHT GASKET

    Click here

  9. INSTALL HEADLIGHT ECU SUB-ASSEMBLY LH

    Click here

  10. INSTALL HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY LH (w/ Adaptive High Beam System)

    Click here

  11. INSTALL NO. 2 HOOD TO FRONT END PANEL SEAL


    1. B0019PFE01
      Text in Illustration
      *a Starting Point
      *b Measurement Area

      Starting from the position shown in the illustration, install a new No. 2 hood to front end panel seal.

    2. After installation, measure the measurement area as shown in the illustration.

      Standard
      Below 10 mm