1VD-FTV INTAKE / EXHAUST TORQUE SPECIFICATIONS

INTAKE MANIFOLD
Part Tightened N*m kgf*cm ft.*lbf
Stud bolt Intake pipe 6.0 61 53 in.*lbf

No. 3 intake manifold

42 mm (1.65 in.) bolt length

 6.0 61 53 in.*lbf

No. 3 intake manifold

24 mm (0.945 in.) bolt length

(labeled B)

 5.0 51 44 in.*lbf

No. 3 intake manifold

24 mm (0.945 in.) bolt length

(labeled C)

 4.5 46 40 in.*lbf

No. 3 intake manifold

39 mm (1.54 in.) bolt length

 4.0 41 35 in.*lbf
No. 2 intake manifold x Cylinder head sub-assembly LH 21 214 15
No. 1 intake manifold x Cylinder head sub-assembly 21 214 15
No. 1 fuel pipe clamp X Cylinder head sub-assembly and Cylinder head sub-assembly LH w/ DPF 10 102 7
Fuel hose bracket x Cylinder head sub-assembly LH w/ DPF 21 214 15
No. 1 water by-pass pipe x Cylinder block sub-assembly for union bolt 59 600 43
for bolt 10 102 7
No. 4 nozzle leakage pipe x Cylinder head LH w/o DPF for union bolt 21 214 15
for bolt 10 102 7
No. 3 nozzle leakage pipe x Cylinder head sub-assembly w/o DPF for union bolt 21 214 15
for bolt 10 102 7
EGR valve assembly with EGR cooler assembly x Intake manifold and No. 2 intake manifold w/ EGR System 21 214 15
No. 1 EGR pipe sub-assembly and No. 2 EGR pipe sub-assembly x Cylinder head sub-assembly w/ EGR System 29 296 21
EGR pipe insulator x No. 1 EGR pipe sub-assembly and No. 2 EGR pipe sub-assembly w/ EGR System 21 214 15
No. 3 intake manifold x Intake manifold and No. 2 intake manifold 21 214 15
No. 2 engine wire x Timing gear case 32 326 24
No. 2 engine wire x No. 3 intake manifold 13 133 10
Intake pipe x No. 3 intake manifold 21 214 15
No. 3 nozzle leakage pipe x No. 1 and No. 2 nozzle leakage pipe w/ DPF for injector hollow screw 21 214 15
No. 3 nozzle leakage pipe x Intake pipe and Fuel hose bracket w/ DPF for bolt 21 214 15
Injection pipe sub-assembly RH x Common rail assembly RH x Injector assembly RH 34 347 25
Injection pipe clamp x Injection pipe sub-assembly RH 5.0 51 44 in.*lbf
No. 2 injection pipe clamp x No. 5 injection pipe sub-assembly 4.0 41 35 in.*lbf
No. 5 injection pipe sub-assembly x Common rail assembly RH x Supply pump assembly 34 347 25
Fuel pump motor wire x No. 3 intake manifold 10 102 7
Fuel filter to injection pump fuel pipe sub-assembly x Supply pump assembly w/ DPF for union bolt 12 125 9
Fuel filter to injection pump fuel pipe sub-assembly x No. 3 intake manifold and Cylinder head cover sub-assembly LH w/ DPF for bolt and nut 10 102 7
Fuel filter to injection pump fuel pipe sub-assembly x Cylinder head cover sub-assembly LH w/o DPF 10 102 7
Injection pipe sub-assembly LH x Common rail assembly LH x Injector assembly LH 34 347 25
Injection pipe clamp x Injection pipe sub-assembly LH 5.0 51 44 in.*lbf
No. 4 nozzle leakage pipe x No. 2 nozzle leakage pipe w/ DPF 32 321 23
No. 6 injection pipe sub-assembly x Common rail assembly RH and Common rail assembly LH 34 347 25
No. 2 injection pipe clamp x No. 6 injection pipe sub-assembly 5.0 51 44 in.*lbf
No. 6 injection pipe sub-assembly bracket x No. 3 intake manifold w/o EGR System 10 102 7
No. 2 fuel pipe sub-assembly x Supply pump assembly for union bolt 12 125 9
No. 2 fuel pipe sub-assembly x Cylinder head cover sub-assembly LH for bolt and nut 10 102 7
No. 2 fuel pipe sub-assembly x No. 2 injection pipe clamp x No. 5 injection pipe sub-assembly 4.0 41 35 in.*lbf
No. 4 water by-pass pipe x No. 3 intake manifold 10 102 7
No. 3 water by-pass pipe x Cylinder head cover sub-assembly RH w/o Viscous Heater 10 102 7
Air cleaner pipe x No. 3 intake manifold 21 214 15
Air cleaner pipe x Intake air connector pipe 6.3 64 56 in.*lbf
Heater water pipe sub-assembly x Cylinder head cover sub-assembly x Air cleaner pipe w/ Viscous Heater 9.8 100 87 in.*lbf
No. 2 air cleaner pipe sub-assembly x No. 3 intake manifold 21 214 15
No. 2 air cleaner pipe sub-assembly x No. 2 intake air connector pipe 6.3 64 56 in.*lbf
No. 4 air tube x Air tube support 21 214 15
No. 4 air tube x No. 2 air tube 6.3 64 56 in.*lbf
Suction hose sub-assembly x No. 4 air tube 9.8 100 87 in.*lbf
No. 2 air hose x No. 4 air tube 6.3 64 56 in.*lbf
No. 3 air tube x Intake air connector bracket 21 214 15
No. 3 air tube x No. 1 air tube 6.3 64 56 in.*lbf
No. 1 air hose x No. 3 air tube 6.3 64 56 in.*lbf
Intake air connector x Timing chain cover sub-assembly 21 214 15
Intake air connector x Air cleaner pipe and No. 2 air cleaner pipe sub-assembly 6.3 64 56 in.*lbf
No. 1 air cleaner hose clamp 2.5 25 22 in.*lbf
No. 2 engine oil level dipstick guide x Cylinder head cover sub-assembly and Air tube sub-assembly RH 10 102 7
EXHAUST MANIFOLD W/ TURBOCHARGER
Part Tightened N*m kgf*cm ft.*lbf
Stud bolt

Turbocharger sub-assembly

41.4 mm (1.63 in.) bolt length

 20 204 15

Turbocharger sub-assembly

39.5 mm (1.56 in.) bolt length

 20 204 15

Turbocharger sub-assembly

23 mm (0.906 in.) bolt length

 6.0 61 53 in.*lbf

No. 2 turbocharger sub-assembly

39.5 mm (1.56 in.) bolt length

 20 204 15

No. 2 exhaust manifold

39.5 mm (1.56 in.) bolt length

 20 204 15
Turbo oil inlet pipe sub-assembly x No. 2 turbocharger sub-assembly for union bolt 24 245 18
for bolt 10 102 7
No. 2 turbo oil pipe x No. 2 turbocharger sub-assembly 10 102 7
No. 2 compressor inlet elbow x No. 2 turbocharger sub-assembly 21 214 15
No. 2 turbocharger sub-assembly x No. 2 exhaust manifold 69 704 51
No. 2 exhaust manifold pipe x No. 2 exhaust manifold w/ DPF 21 214 15
No. 2 turbocharger sub-assembly with No. 2 exhaust manifold x Cylinder head LH 36 367 27
Turbo oil inlet pipe sub-assembly LH x Oil pan sub-assembly 29 296 21
No. 2 ventilation tube sub-assembly x No. 2 turbo oil pipe for union bolt 29 296 21
No. 2 ventilation tube sub-assembly x No. 2 exhaust manifold 10 102 7
No. 2 turbocharger stay x No. 2 turbocharger sub-assembly and Cylinder block sub-assembly 49 495 36
No. 2 turbo water pipe sub-assembly x No. 2 turbocharger sub-assembly for union bolt 35 357 26
for bolt 10 102 7
Front water by-pass joint x No. 2 turbocharger sub-assembly 50 510 37
No. 3 turbo water pipe sub-assembly x No. 2 exhaust manifold and No. 2 turbocharger sub-assembly for union bolt 35 357 26
for bolt 10 102 7
No. 2 exhaust manifold heat insulator x No. 2 exhaust manifold 25 255 18
Turbo oil inlet pipe sub-assembly x Turbocharger sub-assembly for union bolt 24 245 18
for bolt 10 102 7
No. 1 turbo oil pipe x Turbocharger sub-assembly 10 102 7
Compressor inlet elbow x Turbocharger sub-assembly 21 214 15
Turbocharger sub-assembly x Exhaust manifold 69 704 51
No. 1 exhaust manifold pipe x Exhaust manifold w/ DPF 21 214 15
Turbocharger sub-assembly with Exhaust manifold x Cylinder head sub-assembly 36 367 27
Turbo oil inlet pipe sub-assembly x Cylinder block sub-assembly When "dry" 29 296 21
When "wet" 23 235 17

  • The parts are "dry" when there is absolutely no engine oil on the union bolt and cylinder block sub-assembly bolt hole.

  • The parts are "wet" when there is engine oil on the union bolt and cylinder block sub-assembly bolt hole.
Ventilation tube sub-assembly x No. 1 turbo oil pipe for union bolt 29 296 21
Ventilation tube sub-assembly x Exhaust manifold 10 102 7
No. 1 turbocharger stay x Turbocharger sub-assembly and Cylinder block sub-assembly 49 495 36
No. 1 turbo water pipe sub-assembly x Exhaust manifold and Turbocharger sub-assembly 10 102 7
No. 1 exhaust manifold heat insulator x Exhaust manifold 25 255 18
Intake air connector pipe x Turbocharger sub-assembly and Intake air connector bracket 21 214 15
Intake air connector pipe hose clamp 6.0 61 53 in.*lbf
Engine oil level dipstick guide x Cylinder head sub-assembly and Oil pan sub-assembly 10 102 7
INTERCOOLER
Part Tightened N*m kgf*cm ft.*lbf
Engine cover bracket x Intercooler assembly 9.0 92 80 in.*lbf
Intercooler assembly x Intercooler support bracket 21 214 15
Intercooler assembly x Air tube sub-assembly LH and Air tube sub-assembly RH 21 214 15
No. 1 and No. 2 air hose x Intercooler 6.3 64 56 in.*lbf
No. 1 engine cover sub-assembly x Intercooler assembly 8.0 82 71 in.*lbf
EXHAUST PIPE (w/ DPF)
Part Tightened N*m kgf*cm ft.*lbf
Monolithic converter assembly LH x No. 2 turbocharger sub-assembly 47 479 35
No. 2 manifold stay x Transmission assembly 43 438 32
Monolithic converter assembly x Turbocharger sub-assembly 47 479 35
Manifold stay x Transmission assembly 43 438 32
Front No. 2 exhaust pipe assembly x Monolithic converter assembly LH 48 489 35
No. 5 exhaust pipe assembly x Front No. 2 exhaust pipe assembly 48 489 35
Front exhaust pipe assembly x Monolithic converter assembly 48 489 35
Center exhaust pipe assembly x Front exhaust pipe assembly 43 438 32
Center exhaust pipe assembly x No. 5 exhaust pipe assembly 48 489 35
Tailpipe assembly x Center exhaust pipe assembly x Clamp 32 326 24
No. 2 engine under cover x Frame 29 296 21
EXHAUST PIPE (w/o DPF)
Part Tightened N*m kgf*cm ft.*lbf
Turbine outlet elbow LH x No. 2 turbocharger sub-assembly w/o Monolithic Converter 47 479 35
No. 2 manifold stay x Transmission assembly and Turbine outlet elbow LH w/o Monolithic Converter 43 438 32
Turbine outlet elbow x Turbocharger sub-assembly w/o Monolithic Converter 47 479 35
Manifold stay x Transmission assembly and Turbine outlet elbow w/o Monolithic Converter 43 438 32
Monolithic converter assembly LH x No. 2 turbocharger sub-assembly w/ Monolithic Converter 47 479 35
No. 2 manifold stay x Transmission assembly and Turbine outlet elbow LH w/ Monolithic Converter 43 438 32
Monolithic converter assembly x Turbocharger sub-assembly w/ Monolithic Converter 47 479 35
Manifold stay x Transmission assembly and Turbine outlet elbow w/ Monolithic Converter 43 438 32
Front No. 2 exhaust pipe assembly x Monolithic converter assembly LH / Turbine outlet elbow LH 54 554 40
Front No. 1 exhaust pipe assembly x Monolithic converter assembly / Turbine outlet elbow 54 554 40
Center exhaust pipe assembly x Front exhaust pipe assembly 43 438 32
Center exhaust pipe x Front No. 2 exhaust pipe assembly 48 489 35
Tailpipe assembly x Center exhaust pipe assembly x Clamp 32 326 24
No. 2 engine under cover x Frame 29 296 21