1VD-FTV INTAKE / EXHAUST SERVICE DATA

INTAKE SYSTEM
Standard Turbocharging pressure (Gauge Pressure)

Maximum engine speed

(at 4700 to 4900 rpm)

30 to 60 kPa (0.30 to 0.61 kgf/cm2, 4.3 to 8.7 psi)
INTAKE MANIFOLD
Intake manifold for flatness No. 3 intake manifold side Maximum warpage 0.10 mm (0.00394 in.)
Cylinder head sub-assembly side Maximum warpage 0.10 mm (0.00394 in.)
No. 2 intake manifold for flatness No. 3 intake manifold side Maximum warpage 0.10 mm (0.00394 in.)
Cylinder head sub-assembly side Maximum warpage 0.10 mm (0.00394 in.)
No. 3 intake manifold for flatness Intake pipe side Maximum warpage 0.10 mm (0.00394 in.)
Intake manifold and No. 2 intake manifold side Maximum warpage 0.15 mm (0.00591 in.)
EXHAUST MANIFOLD W/ TURBOCHARGER
Axial play of turbine shaft Turbocharger sub-assembly Maximum axial play 0.09 mm (0.00354 in.)
No. 2 turbocharger sub-assembly Maximum axial play 0.09 mm (0.00354 in.)
Radial play of turbine shaft Turbocharger sub-assembly Maximum radial play 0.16 mm (0.00630 in.)
No. 2 turbocharger sub-assembly Maximum radial play 0.16 mm (0.00630 in.)
Exhaust manifold and No. 2 exhaust manifold Maximum warpage 0.80 mm (0.0315 in.)
EXHAUST PIPE (w/ DPF)
Compression spring Free length 43 mm (1.69 in.)
EXHAUST PIPE (w/o DPF)
Compression spring Free length 43 mm (1.69 in.)