| DTC Code | DTC Name |
|---|---|
| C1247 | Stroke Sensor |
| C1346 | Abnormal Learning of Stroke Sensor Zero Point (Test Mode DTC) |
| C1392 | Zero Point Calibration of Stroke Sensor undone |
DESCRIPTION
The stroke sensor inputs the pedal stroke into the skid control ECU assembly.
DTC C1346 will be cleared when the brake pedal stroke sensor assembly sends a stroke sensor signal or when Test Mode ends. DTC C1346 is output only in Test Mode.
| DTC Code | INF Code | DTC Detection Condition | Trouble Area |
|---|---|---|---|
| C1247 | 171 | Sensor power source voltage (VCSK) is 4.7 V or less or 5.4 V or more for at least 0.2 seconds. |
|
| ↑ | 172 | Ratio of sensor output voltage 1 (SKS) to sensor power source voltage (VCSK) is less than 6% or 90% or more for at least 0.2 seconds. |
|
| ↑ | 173 | Ratio of sensor output voltage 2 (SKS2) to sensor power source voltage (VCSK) is less than 6% or 90% or more for at least 0.2 seconds. | ↑ |
| ↑ | 174 | The stroke value converted from the sensor output 1 (SKS1) fluctuates due to noise. | ↑ |
| ↑ | 175 | The stroke value converted from the sensor output 2 (SKS2) fluctuates due to noise. | ↑ |
| ↑ | 181 | A power source related malfunction other than INF codes 171, 172, 173, 174, 175, 182, or 183 occurs. | ↑ |
| ↑ | 182 | Difference between sensor output voltage 1 (SKS) and sensor output voltage 2 (SKS2) differs. | ↑ |
| ↑ | 183 | Compared to sensor output voltage 1 (SKS) and sensor output voltage 2 (SKS2), the master cylinder pressure sensor output voltage 1 (PMC1) and master cylinder pressure sensor voltage 2 (PMC2) are low. |
|
| C1392 | - | Zero point calibration of stroke sensor is unfinished. (When a normal stroke sensor zero point calibration value is not stored.) |
Brake pedal stroke sensor zero point calibration incomplete (Initialization and calibration of linear solenoid valve incomplete) |
| C1346 | - | Detected only during Test Mode. |
|
WIRING DIAGRAM
CAUTION / NOTICE / HINT
Note
When replacing the skid control ECU assembly, brake pedal stroke sensor assembly or brake actuator assembly, perform initialization and calibration of the linear solenoid valve Click here.
Tech Tips
Check the condition of each related circuit connector before troubleshooting Click here.
PROCEDURE
CHECK BRAKE PEDAL
Check that the brake pedal and the brake pedal stroke sensor assembly are properly installed and that the pedal can be operated normally.
Check and adjust the brake pedal height Click here.
Adjust the brake pedal stroke sensor assembly Click here.
| NEXT |
|
CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU ASSEMBLY - BRAKE PEDAL STROKE SENSOR ASSEMBLY)
Make sure that there is no looseness at the locking part and the connecting part of the connectors.
Disconnect the A15 skid control ECU assembly connector and the A4 brake pedal stroke sensor assembly connector.
Check both the connector case and the terminal for deformation and corrosion.
| OK |
|---|
| No deformation or corrosion. |
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| for LHD | |||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||
| for RHD | |||||||||||||||||||||||||||
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE
Reconnect the skid control ECU assembly connector and the brake pedal stroke sensor assembly connector.
Perform initialization and calibration of the linear solenoid valve Click here.
| NEXT |
|
RECONFIRM DTC
Turn the power switch off.
Clear the DTCs Click here.
Perform a road test.
Check if the same DTC is recorded Click here.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| B |
|
END |
| A |
|
INSPECT SKID CONTROL ECU (SENSOR OUTPUT)
| *a | Front view of wire harness connector (to Brake Pedal Stroke Sensor Assembly) |
Turn the power switch off.
Disconnect the brake pedal stroke sensor assembly connector.
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
| NG |
|
REPLACE SKID CONTROL ECU ASSEMBLY Click here |
| OK |
|
READ VALUE USING GTS (BRAKE PEDAL STROKE SENSOR)
Turn the power switch off.
Reconnect the brake pedal stroke sensor assembly connector.
Mount a pedal effort gauge Click here.
Connect the GTS to the DLC3.
Turn the power switch on (IG).
Select the Data List on the GTS Click here.
| Tester Display | Measurement Item/Range | Normal Condition | Diagnostic Note |
|---|---|---|---|
| Stroke Sensor | Brake pedal stroke sensor 1 / Min.: 0.00 V, Max.: 5.00 V |
When brake pedal is released: 0.8 to 1.2 V |
Reading increases when brake pedal is depressed |
| Stroke Sensor2 | Brake pedal stroke sensor 2 / Min.: 0.00 V, Max.: 5.00 V |
When brake pedal is released: 3.8 to 4.2 V |
Reading decreases when brake pedal is depressed |
When depressing the brake pedal with the amount of force listed in the table below, check that the output value displayed on the GTS is within the standard voltage.
Tech Tips
The brake pedal must be depressed gradually.
| Standard Voltage | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| for 17 inch Front Disc Brake (2GR-FXE) | |||||||||||||||
| except Sport Package | |||||||||||||||
|
|||||||||||||||
| for 17 inch Front Disc Brake for (2GR-FXE) | |||||||||||||||
| for Sport Package | |||||||||||||||
|
|||||||||||||||
| for 17 inch Front Disc Brake for (2AR-FSE) | |||||||||||||||
| Front Disc Brake Pad (Type A) / Rear Disc Brake Pad (Type A) | |||||||||||||||
|
|||||||||||||||
| for 17 inch Front Disc Brake for (2AR-FSE) | |||||||||||||||
| Front Disc Brake Pad (Type B) / Rear Disc Brake Pad (Type B) | |||||||||||||||
|
|||||||||||||||
| for 17 inch Front Disc Brake for (2AR-FSE) | |||||||||||||||
| Front Disc Brake Pad (Type B) / Rear Disc Brake Pad (Type A) | |||||||||||||||
|
|||||||||||||||
| for 18 inch Front Disc Brake | |||||||||||||||
|
Tech Tips
Refer to the on-vehicle inspection for the brake stroke simulator cylinder for details about the pad shapes and which pad combinations to use for the 17 inch front disc brake for vehicles with a 2AR-FSE engine Click here.
| NG |
|
REPLACE BRAKE PEDAL STROKE SENSOR ASSEMBLY Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU ASSEMBLY - BRAKE ACTUATOR ASSEMBLY)
Make sure that there is no looseness at the locking part and the connecting part of the connectors.
Disconnect the A14 and A16 skid control ECU assembly connectors and the A12 brake actuator assembly connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| for LHD | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| for RHD | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
READ VALUE USING GTS (WHEEL CYLINDER PRESSURE SENSOR)
Turn the power switch off.
Install a hydro LSPV gauge and bleed air Click here.
Turn the power switch on (IG).
Select the Data List on the GTS Click here.
| Tester Display | Measurement Item/Range | Normal Condition | Diagnostic Note |
|---|---|---|---|
| FR W/C Sensor | Front wheel cylinder pressure sensor RH / Min.: 0.00 V, Max.: 5.00 V | When brake pedal is released: 0.3 to 0.7 V |
Reading increases when brake pedal is depressed |
| FL W/C Sensor | Front wheel cylinder pressure sensor LH / Min.: 0.00 V, Max.: 5.00 V | When brake pedal is released: 0.3 to 0.7 V |
Reading increases when brake pedal is depressed |
| RR W/C Sensor | Rear wheel cylinder pressure sensor RH / Min.: 0.00 V, Max.: 5.00 V | When brake pedal is released: 0.3 to 0.7 V |
Reading increases when brake pedal is depressed |
| RL W/C Sensor | Rear wheel cylinder pressure sensor LH / Min.: 0.00 V, Max.: 5.00 V | When brake pedal is released: 0.3 to 0.7 V |
Reading increases when brake pedal is depressed |
Check the output value of the wheel cylinder pressure sensor at each hydraulic pressure during electronically controlled brake system control.
Tech Tips
Read Calibration ID using the GTS.
Calibration ID: F1526-30521 and F1526-30531 (for 2GR-FXE):
| Standard Voltage | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| Front Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| except Sport Package | |||||||||
|
|||||||||
| Front Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| for Sport Package | |||||||||
|
|||||||||
| Front Wheel Cylinder Pressure Sensor: for 18 inch Front Disc Brake | |||||||||
|
|||||||||
| Rear Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| except Sport Package | |||||||||
|
|||||||||
| Rear Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| for Sport Package | |||||||||
|
|||||||||
| Rear Wheel Cylinder Pressure Sensor: for 18 inch Front Disc Brake | |||||||||
|
Calibration ID: F1526-30541 and F1526-30551 (for 2AR-FSE):
| Standard Voltage | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| Front Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| Front Disc Brake Pad (Type A) / Rear Disc Brake Pad (Type A) | |||||||||
|
|||||||||
| Front Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| Front Disc Brake Pad (Type B) / Rear Disc Brake Pad (Type B) | |||||||||
|
|||||||||
| Front Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| Front Disc Brake Pad (Type B) / Rear Disc Brake Pad (Type A) | |||||||||
|
|||||||||
| Rear Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| Front Disc Brake Pad (Type A) / Rear Disc Brake Pad (Type A) | |||||||||
|
|||||||||
| Rear Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| Front Disc Brake Pad (Type B) / Rear Disc Brake Pad (Type B) | |||||||||
|
|||||||||
| Rear Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| Front Disc Brake Pad (Type B) / Rear Disc Brake Pad (Type A) | |||||||||
|
Calibration ID: Except F1526-30521 and F1526-30531 (for 2GR-FXE):
| Standard Voltage | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| Front Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| except Sport Package | |||||||||
|
|||||||||
| Front Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| for Sport Package | |||||||||
|
|||||||||
| Front Wheel Cylinder Pressure Sensor: for 18 inch Front Disc Brake | |||||||||
|
|||||||||
| Rear Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| except Sport Package | |||||||||
|
|||||||||
| Rear Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| for Sport Package | |||||||||
|
|||||||||
| Rear Wheel Cylinder Pressure Sensor: for 18 inch Front Disc Brake | |||||||||
|
Calibration ID: Except F1526-30541 and F1526-30551 (for 2AR-FSE):
| Standard Voltage | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| Front Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| Front Disc Brake Pad (Type A) / Rear Disc Brake Pad (Type A) | |||||||||
|
|||||||||
| Front Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| Front Disc Brake Pad (Type B) / Rear Disc Brake Pad (Type B) | |||||||||
|
|||||||||
| Front Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| Front Disc Brake Pad (Type B) / Rear Disc Brake Pad (Type A) | |||||||||
|
|||||||||
| Rear Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| Front Disc Brake Pad (Type A) / Rear Disc Brake Pad (Type A) | |||||||||
|
|||||||||
| Rear Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| Front Disc Brake Pad (Type B) / Rear Disc Brake Pad (Type B) | |||||||||
|
|||||||||
| Rear Wheel Cylinder Pressure Sensor: for 17 inch Front Disc Brake | |||||||||
| Front Disc Brake Pad (Type B) / Rear Disc Brake Pad (Type A) | |||||||||
|
Tech Tips
If DTCs are stored due to the brake pedal being depressed, and electronically controlled brake system control is prohibited, check the Freeze Frame Data recorded at the time the DTCs were stored.
If the Freeze Frame Data shows that there are no abnormalities in the output of the master cylinder pressure sensors and no difference in the output between sensor 1 and sensor 2, proceed to the next step.
Refer to the on-vehicle inspection for the brake stroke simulator cylinder for details about the pad shapes and which pad combinations to use for the 17 inch front disc brake for vehicles with a 2AR-FSE engine Click here.
| OK |
|
REPLACE SKID CONTROL ECU ASSEMBLY Click here |
| NG |
|
REPLACE BRAKE ACTUATOR ASSEMBLY Click here |