HYBRID VEHICLE TRANSAXLE UNIT REASSEMBLY

PROCEDURE

1. INSTALL OIL STRAINER ASSEMBLY

   
   

   1. 

      Install a new oil strainer assembly to the hybrid vehicle transmission assembly with the 3 bolts.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

2. INSTALL OIL COOLER RETURN TUBE

   
   

   1. 

      Install the oil cooler return tube to the hybrid vehicle transmission assembly.

3. INSTALL TRANSMISSION OIL PAN SUB-ASSEMBLY

   
   

   1. 

      Install the 2 magnets to the transmission oil pan sub-assembly.

   2. Install a new gasket to the transmission oil pan sub-assembly.

   3. 

      Install the transmission oil pan sub-assembly to the hybrid vehicle transmission assembly with the 18 bolts.

      Torque:

      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Tech Tips

      Tighten the bolts in diagonal sequence.

4. INSTALL TRANSMISSION BREATHER PLUG SUB-ASSEMBLY

   
   

   1. Using a 14 mm union nut wrench, install the transmission breather plug sub-assembly to the hybrid vehicle transmission assembly.

      Torque:

      11 N*m  { 115 kgf*cm, 8 ft.*lbf }

5. INSTALL EXTENSION HOUSING TYPE T OIL SEAL

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6. INSTALL FLANGE YOKE ASSEMBLY

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7. INSTALL HYBRID VEHICLE TRANSMISSION ASSEMBLY TYPE T OIL SEAL

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8. INSTALL ELBOW

   
   

   1. Coat 2 new O-ring with ATF and install them to the 2 elbows.

   2. Using SST, install the 2 elbows to the hybrid vehicle transmission assembly so that they are positioned as shown in the illustration.

      

      Text in Illustration

      *a	27 to 31°	*b	22 to 26 °
      *c	Length of SST (Nozzle Retaining Nut Wrench) 34.5 mm	*d	Length of SST (Torque Wrench Adaptor) 200 mm
      *e	Length of Torque Wrench 180 mm	-	-

      SST

      09268-78010

      09961-01270

      Torque:

      without SST

      36 N*m  { 365 kgf*cm, 26 ft.*lbf }

      with SST

      16 N*m  { 158 kgf*cm, 11 ft.*lbf }

      Tech Tips

      
      

      • This torque value is effective when SST is parallel to the torque wrench.

      • The "with SST" torque value is effective when using SST (Nozzle Retaining Nut Wrench) with a fulcrum length of 34.5 mm (1.36 in.).

      • The "with SST" torque value is effective when using SST (Torque Wrench Adaptor) with a fulcrum length of 200 mm (7.87 in.).

      • The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 180 mm (7.09 in.).

      • If using a torque wrench with a different length, or connecting the torque wrench and SST at an angle, refer to the alternate torque values.

9. INSTALL SHIFT LEVER POSITION SENSOR

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10. INSTALL TRANSMISSION CONTROL ROD GROMMET

    
    
    1. 

       Text in Illustration

       *1	Spacer
       *2	Transmission Control Rod Grommet

       Install the transmission control rod grommet to the transmission control shaft lever.

    2. Install the spacer to the transmission control rod grommet.

11. INSTALL TRANSMISSION CONTROL SHAFT LEVER

    
    

    1. 

       Install the transmission control shaft lever to the shift lever position sensor with the spring washer and nut.

       Torque:

       16 N*m  { 160 kgf*cm, 12 ft.*lbf }