HYBRID VEHICLE TRANSMISSION INSTALLATION

PROCEDURE


  1. INSTALL HYBRID VEHICLE TRANSMISSION ASSEMBLY


    1. A000NAIE02
      Text in Illustration
      *1 Knock Pin

      Make sure that the 2 knock pins are installed to the engine assembly.

    2. Using a transmission jack, align the engine assembly and hybrid vehicle transmission assembly, fit the knock pins into the knock pin holes, and tighten the 9 bolts.

      Torque:
      Bolt (A)
      71 N*m  { 724 kgf*cm, 52 in.*lbf }
      Bolt (B)
      37 N*m  { 377 kgf*cm, 27 in.*lbf }

      Note


      • Make sure to align the hybrid vehicle transmission assembly so that the input shaft of the hybrid vehicle transmission assembly will be inserted straight into the inner splines of the transmission input damper assembly.

      • Do not use excess force when installing the hybrid vehicle transmission assembly.

      • When mounting the hybrid vehicle transmission assembly to the engine assembly, make sure to securely fit the knock pins into the knock pin holes.

      • When tightening the bolts, be sure that the contact surfaces of the engine assembly and the hybrid vehicle transmission assembly are in close contact with one another.

      • Do not apply grease either to the inner splines or to the input shaft.

      Tech Tips


        Bolt Length

      • Bolt (A): 50 mm (1.97 in.)

      • Bolt (B): 43 mm (1.69 in.)

  2. INSTALL OIL COOLER WITHOUT HOSE TUBE SUB-ASSEMBLY


    1. A000OWVE02
      Text in Illustration
      *a 2 to 7 mm (0.0787 to 0.275 in.)
      *b Marking
      *c Center of the marking
      *d Within 45° of the center of the clip

      Install the oil cooler without hose tube sub-assembly to the engine assembly with the 2 bolts.

      Torque:
      22 N*m  { 224 kgf*cm, 16 ft.*lbf }

      Note

      Tighten the 2 bolts in the order of (A) and (B).

    2. Connect the oil cooler without hose tube sub-assembly to the 2 elbows, and slide the 2 clips to secure it.

  3. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR

    Click here

  4. INSTALL REAR ENGINE MOUNTING MEMBER

    Click here

  5. INSTALL MOTOR CABLE

    Click here

  6. INSTALL GENERATOR CABLE

    Click here

  7. INSTALL NO. 2 EARTH WIRE


    1. Install the No. 2 earth wire to the hybrid vehicle transmission assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  8. INSTALL UPPER TRANSAXLE COVER ASSEMBLY


    1. Install the upper transaxle cover assembly to the hybrid vehicle transmission assembly with the bolt.

      Torque:
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }

  9. INSTALL WIRE HARNESS CLAMP BRACKET


    1. Install the 2 wire harness clamp brackets to the hybrid vehicle transmission assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Install the wire harness clamp bracket to the hybrid vehicle transmission assembly with the bolt.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

  10. CONNECT WIRE HARNESS


    1. Connect the 2 clamps and wire harness to the hybrid vehicle transmission assembly.

    2. Connect the shift lever position sensor connector.

    3. Install the wire harness to the hybrid vehicle transmission assembly with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Connect the 2 clamps and wire harness to the hybrid vehicle transmission assembly.

    5. Connect the motor resolver sensor connector.

    6. Connect the generator resolver sensor connector.

  11. INSTALL MOTOR HEAT INSULATOR


    1. A000O6IE02

      Temporarily install the motor heat insulator to the hybrid vehicle transmission assembly with the 4 bolts.

      Note

      Temporarily install the bolt (A) first.

    2. Tighten the 4 bolts in the order shown in the illustration.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  12. INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY


    1. A000NFL

      Install the floor shift gear shifting rod sub-assembly to the transmission control shaft lever with the pin.

    2. Install a new clip to the pin.

  13. INSTALL ENGINE AND TRANSMISSION

    Click here

  14. ADD HYBRID TRANSMISSION FLUID

    Click here

  15. ADJUST HYBRID TRANSMISSION FLUID

    Click here