HYBRID VEHICLE TRANSMISSION REMOVAL

PROCEDURE


  1. PRECAUTION

    Click here

  2. REMOVE ENGINE WITH TRANSMISSION

    Click here.

  3. REMOVE FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY


    1. A000MXA

      Remove the clip, pin and floor shift gear shifting rod sub-assembly from the transmission control shaft lever.

  4. REMOVE MOTOR HEAT INSULATOR


    1. A000NGU

      Remove the 4 bolts and motor heat insulator from the hybrid vehicle transmission assembly.

  5. DISCONNECT WIRE HARNESS


    1. A000O3YE02
      Text in Illustration
      *a Generator Resolver Sensor Connector
      *b Motor Resolver Sensor Connector

      Disconnect the generator resolver sensor connector.

    2. Disconnect the motor resolver sensor connector.

    3. Disconnect the 2 clamps and wire harness from the hybrid vehicle transmission assembly.

    4. Remove the 3 bolts and disconnect the wire harness from the hybrid vehicle transmission assembly.

    5. A000OTW

      Disconnect the shift lever position sensor connector.

    6. Disconnect the 2 clamps and wire harness from the hybrid vehicle transmission assembly.

  6. REMOVE WIRE HARNESS CLAMP BRACKET


    1. A000Q0D

      Remove the bolt and wire harness clamp bracket from the hybrid vehicle transmission assembly.

    2. A000OJI

      Remove the 2 bolts and 2 wire harness clamp brackets from the hybrid vehicle transmission assembly.

  7. REMOVE UPPER TRANSAXLE COVER ASSEMBLY


    1. A000RI8

      Remove the bolt and upper transaxle cover assembly from the hybrid vehicle transmission assembly.

  8. REMOVE NO. 2 EARTH WIRE


    1. A000QLF

      Remove the bolt and No. 2 earth wire from the hybrid vehicle transmission assembly.

  9. REMOVE GENERATOR CABLE

    Click here

  10. REMOVE MOTOR CABLE

    Click here

  11. REMOVE REAR ENGINE MOUNTING MEMBER

    Click here

  12. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

    Click here

  13. REMOVE OIL COOLER WITHOUT HOSE TUBE SUB-ASSEMBLY


    1. A000T7A

      Slide the 2 clips and disconnect the oil cooler without hose tube sub-assembly from the hybrid vehicle transmission assembly.

    2. Remove the 2 bolts and oil cooler without hose tube sub-assembly from the engine assembly.

  14. SUPPORT HYBRID VEHICLE TRANSMISSION ASSEMBLY


    1. A000NTO

      Support the hybrid vehicle transmission assembly with a transmission jack.

      Note


      • Using an engine sling device and engine lift, secure the engine assembly before service.

      • To prevent the transmission oil pan sub-assembly from deforming, do not place any attachments under the transmission oil pan sub-assembly of the hybrid vehicle transmission assembly.

      • To protect the transmission oil pan sub-assembly, do not use the transmission oil pan sub-assembly and transmission oil pan sub-assembly setting bolt to support the hybrid vehicle transmission assembly. Place attachments on the transmission jack saddle.

      • Make sure that the attachments and the transmission oil pan sub-assembly are centered on the transmission jack.

      • Secure the hybrid vehicle transmission assembly to the transmission jack using a suitable adapter, such as a rope or attachment.

  15. REMOVE HYBRID VEHICLE TRANSMISSION ASSEMBLY


    1. A000NMX

      Remove the 9 bolts and hybrid vehicle transmission assembly from the engine assembly.

      Note

      To avoid damage to the 2 knock pins, do not pry between the hybrid vehicle transmission assembly and the engine assembly.