HYBRID VEHICLE TRANSMISSION INSTALLATION

PROCEDURE

INSTALL WIRE HARNESS PROTECTOR

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INSTALL WIRE HARNESS CLAMP
1. Align the matchmarks and install 9 new clamps to the wire.
  
  Note
  
  Be sure to install the wire harness clamps in the locations of the matchmarks placed during removal.
INSTALL HYBRID VEHICLE TRANSMISSION ASSEMBLY
1. Text in Illustration
  
  *1 Knock Pin
  
  Make sure that the knock pins are installed on the engine.
2. Install the hybrid vehicle transmission assembly to the engine with the 9 bolts shown in the illustration.
  
  Torque:
  
  for Bolt A
  
  71 N*m { 724 kgf*cm, 52 ft.*lbf }
  
  for Bolt B
  
  37 N*m { 377 kgf*cm, 27 ft.*lbf }
  Note
  - Do not use excessive force to pry on the hybrid vehicle transmission assembly.
  - Do not apply grease either to the splines or input shaft.
  Tech Tips
  
  Bolt A: 50 mm (1.97 in.)
  
  Bolt B: 43 mm (1.69 in.)
INSTALL FLYWHEEL HOUSING SIDE COVER
1. Install the flywheel housing side cover.
INSTALL STARTER HOLE INSULATOR
1. Install the starter hole insulator with the 2 bolts.
  
  Torque:
  
  58 N*m { 591 kgf*cm, 43 ft.*lbf }
INSTALL TRANSMISSION BREATHER HOSE SUB-ASSEMBLY
1. Install the transmission breather hose sub-assembly with the clamp.
2. Connect the transmission breather hose sub-assembly to the oil with motor pump assembly, and slide the clamp to secure it.
3. Install the transmission breather hose with the 2 bolts.
  
  Torque:
  
  7.0 N*m { 71 kgf*cm, 62 in.*lbf }
4. Install a new O-ring.
5. Coat the O-ring with ATF.
6. Install the transmission breather plug.
INSTALL OIL COOLER UNION SUB-ASSEMBLY
1. Temporarily install the oil cooler union sub-assembly and 4 new gaskets with the 2 union bolts and bolt.
2. Tighten the 2 union bolts and bolt.
  
  Torque:
  
  for Bolt A (Union Bolt)
  
  28 N*m { 280 kgf*cm, 20 ft.*lbf }
  
  for Bolt B
  
  12 N*m { 122 kgf*cm, 9 ft.*lbf }
INSTALL WATER PIPE AND HOSE SUB-ASSEMBLY
1. for RH Side:
  1. Install the 3 bolts to the water pipe and hose sub-assembly in the order shown in the illustration.
    
    Torque:
    
    22 N*m { 224 kgf*cm, 16 ft.*lbf }
  2. Connect the water pipe and hose sub-assembly to the hybrid vehicle transmission assembly, and slide the clip to secure it.
2. for LH Side:
  1. Install the 2 bolts to the water pipe and hose sub-assembly in the order shown in the illustration.
    
    Torque:
    
    22 N*m { 224 kgf*cm, 16 ft.*lbf }
  2. Connect the water pipe and hose sub-assembly to the hybrid vehicle transmission assembly, and slide the clip to secure it.
INSTALL OIL COOLER HOSE TUBE SUB-ASSEMBLY
1. Install the oil cooler hose tube sub-assembly with the 2 bolts.
  
  Torque:
  
  for Bolt A
  
  12 N*m { 122 kgf*cm, 9 ft.*lbf }
  
  for Bolt B
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }
2. Connect the oil cooler hose tube sub-assembly to the oil cooler union sub-assembly, and slide the 2 clips to secure it.
INSTALL TRANSMISSION CONTROL SHAFT LEVER
1. Install the transmission control shaft lever with the spring washer and nut.
  
  Torque:
  
  16 N*m { 160 kgf*cm, 12 ft.*lbf }
INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR

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INSTALL REAR ENGINE MOUNTING MEMBER

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INSTALL MOTOR CABLE

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INSTALL GENERATOR CABLE

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CONNECT WIRE HARNESS

Note

When installing the motor cable and generator cable, minimize bending of the transmission end of the cable.
1. Text in Illustration
  
  *1 Signal Line
  
  *2 Power Line
  
  Connect the 15 wire harness clamps to the hybrid vehicle transmission assembly.
  
  Note
  
  Do not cross or entangle the signal line and power line.
2. Install the wire harness to the hybrid vehicle transmission assembly with the 3 bolts and clamp.
3. for RHD:
  
  Connect the 5 cable clamps.
4. for LHD:
  
  Connect the 6 cable clamps.
5. Install the ground cable with the bolt.
  
  Torque:
  
  10 N*m { 102 kgf*cm, 7 ft.*lbf }
CONNECT CONNECTOR
1. Connect the shift lever position sensor connector, transmission wire connector, transmission speed sensor connector, engine oil level sensor connector, O/P THERM connector, oil pressure sensor connector, generator revolution connector and motor revolution connector.
  
  Note
  
  Make sure that the wire harness for the oil level sensor is positioned in front of the wire harness of the electrical oil pump.
INSTALL ENGINE WITH TRANSMISSION

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PERFORM RESET MEMORY
1. If the hybrid vehicle transmission assembly is replaced, initialize the learning value of the transmission Click here.
B1 AIR BLEEDING

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Text in Illustration
*1	Signal Line
*2	Power Line