HYBRID VEHICLE TRANSMISSION REMOVAL

PROCEDURE


  1. PRECAUTION

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  2. REMOVE ENGINE WITH TRANSMISSION

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  3. DISCONNECT CONNECTOR


    1. A000R47

      Disconnect the shift lever position sensor connector, transmission wire connector, oil pressure sensor connector, transmission speed sensor connector, O/P THERM connector, engine oil level sensor connector, motor revolution sensor connector and generator revolution sensor connector.

  4. DISCONNECT WIRE HARNESS


    1. A000QOK

      Remove the bolt and ground cable.

    2. Disconnect the cable clamps.


      1. A000PHO

        for RHD:

        Disconnect the 5 cable clamps.

      2. A000RKX

        for LHD:

        Disconnect the 6 cable clamps.

    3. A000R69

      Remove the 3 bolts and disconnect the wire harness clamp from the hybrid vehicle transmission assembly.

    4. A000QIM

      Disconnect the 15 wire harness clamps and remove the wire harness from the hybrid vehicle transmission assembly.

  5. REMOVE GENERATOR CABLE

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  6. REMOVE MOTOR CABLE

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  7. REMOVE REAR ENGINE MOUNTING MEMBER

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  8. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

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  9. REMOVE TRANSMISSION CONTROL SHAFT LEVER


    1. A000OUZ

      Remove the nut and transmission control shaft lever.

  10. REMOVE OIL COOLER HOSE TUBE SUB-ASSEMBLY


    1. A000SZP

      Remove the 2 bolts, 2 clips and oil cooler tube sub-assembly.

  11. REMOVE WATER PIPE AND HOSE SUB-ASSEMBLY


    1. A000T86

      for RH Side:

      Remove the 3 bolts, clips and the water pipe and hose sub-assembly.

    2. A000R9Z

      for LH Side:

      Remove the 2 bolts, clip and the water pipe and hose sub-assembly.

  12. REMOVE OIL COOLER UNION SUB-ASSEMBLY


    1. A000SVE

      Remove the 2 union bolts, bolt, 4 gaskets and oil cooler union sub-assembly.

  13. REMOVE TRANSMISSION BREATHER HOSE SUB-ASSEMBLY


    1. A000Q1T

      Using a screwdriver, remove the transmission breather plug.

    2. Remove the O-ring.

    3. A000QRW

      Remove the 2 bolts, clamp and transmission breather hose.

    4. Remove the clamp and transmission breather hose.

  14. SUPPORT HYBRID VEHICLE TRANSMISSION ASSEMBLY


    1. A000PAF

      Support the hybrid vehicle transmission assembly with a transmission jack.

      Note


      • In order to protect the oil pan, place attachments onto the transmission jack.

      • Make sure that the attachments and the oil pan are centered on the transmission jack.

      • Using an engine sling device and mini crane, hold the engine.

      • Using rope and attachments, securely set the hybrid vehicle transmission assembly on the transmission jack.

  15. REMOVE STARTER HOLE INSULATOR


    1. A000SUY

      Remove the 2 bolts and starter hole insulator.

  16. REMOVE FLYWHEEL HOUSING SIDE COVER


    1. A000SDA

      Remove the flywheel housing side cover.

  17. REMOVE HYBRID VEHICLE TRANSMISSION ASSEMBLY


    1. A000N43

      Remove the 9 bolts and hybrid vehicle transmission assembly.

      Note

      Do not use excessive force to pry out the transmission assembly when separating it from the engine to prevent the knock pins from being damaged.

  18. REMOVE WIRE HARNESS CLAMP


    1. Remove the tape.

    2. Remove the 9 clamps from the wire harness.

      A000STIE03

      Note

      Before removing the clamps and protector, put matchmarks on the wire.

  19. REMOVE WIRE HARNESS PROTECTOR

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